- Bend or cut off any shards of aluminum that are jutting out of the repair area. ...
- Measure the area to be repaired. You will need a patch of aluminum at least twice the size of the affected area.
- Fit the aluminum to the repair area. Bend the new piece to match the curves of the pontoon.
- Drill a hole in each corner of the patch. Match the hole to the size of the snap rivets. ...
- Place the aluminum patch over the repair area again. Mark where the rivet holes in the patch line up with the pontoon.
- Coat the repair area on the pontoon with the epoxy solution. Allow this to dry, if needed, according to the manufacturer's instructions.
- Apply the epoxy sealant to the inside of the aluminum patch.
- Set the aluminum patch over the repair area, making sure to line up the holes in the patch with the rivet holes in the pontoon.
- Drill additional rivet holes through the patch, approximately 1/2 inch away from the outside edge and into the pontoon to strengthen the patch.
- Apply additional epoxy to the patch edges. Allow this to dry.
- Test the pontoon for leaks. Always use the proper safety equipment when working with power tools. ...
How do you repair a pontoon boat with epoxy?
Apply the epoxy sealant to the inside of the aluminum patch. Set the aluminum patch over the repair area, making sure to line up the holes in the patch with the rivet holes in the pontoon. Hammer in the snap rivets.
How much aluminum do you need to repair a pontoon?
Measure the area that has to be fixed. A patch of aluminum at least twice the size of the afflicted region is required. For instance, if you have a 3-inch gash in the pontoon, you would need a piece of aluminum that measures 6 inches on every side.
How do you measure a pontoon boat for repair?
Measure the area to be repaired. You will need a patch of aluminum at least twice the size of the affected area. For example, if you have a 3-inch gash in the pontoon, you will need a piece of aluminum that measures 6 inches on each side.
How do you remove water from a pontoon boat?
It is important to remove all the water in the pontoon cavity before releasing foam into the empty space. Purchase a cork and clear vinyl tubing to siphon the water in the pontoon cavity. Drill a hole through the cork the same size as the vinyl tubing and pull the tubing about 7 inches through the cork.
How do you fix a small hole in a pontoon boat?
0:0011:48Super Easy Pontoon Boat Repair DIY with HTS-735-11 - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn this irrigation line overhead there's a lot of your problems are going to be underneath when you'MoreIn this irrigation line overhead there's a lot of your problems are going to be underneath when you're up against the rocks that will hold on the bottom or a crack. So we have the rod works overhead.
Can you use JB weld on a pontoon?
I tried some of the low temp aluminum brazing rods, but there is just too much surface area on the pontoon log for my little torch to heat. The J-B Weld 8272 MarineWeld Marine Epoxy worked great. It mixed well, spread smoothly and evenly (I used a plastic putty knife), and cured without any issues.
Will flex seal work on a pontoon boat?
Flex Seal Liquid bonds well with aluminum, making it an excellent option for pontoon boat repairs. Aluminum can corrode for numerous reasons causing pinholes, making pontoons susceptible to retaining water. Inspect your pontoon for any signs of corrosion or damage.
How do you fix a punctured pontoon boat?
Bend or cut off any shards of aluminum that are jutting out of the repair area. ... Measure the area to be repaired. ... Fit the aluminum to the repair area. ... Drill a hole in each corner of the patch. ... Place the aluminum patch over the repair area again. ... Coat the repair area on the pontoon with the epoxy solution.More items...
How do you fix a pinhole in an aluminum boat?
0:233:58DIY Repairing a Hole or Crack in an Aluminum Boat SUPER EASYYouTubeStart of suggested clipEnd of suggested clipAlright. Guys here's what you need to fix them holes in the boat HTS 735 - 2 flex less brazing rodMoreAlright. Guys here's what you need to fix them holes in the boat HTS 735 - 2 flex less brazing rod second-generation aluminum repair kit you can get these at wwm - Welkom.
What JB Weld is best for aluminum?
For a reliable aluminum epoxy that can handle medium- to heavy-duty jobs, the J-B Weld KwikWeld epoxy has a 5,020 PSI rating and withstands temperatures of over 500 degrees Fahrenheit, making it an ideal option for cars, RVs, and boats.
Does Flex tape actually work on a boat?
3:344:27Does Flex Tape Actually Work On a Boat? - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn the boat covered. All of them with the Flex tape. And never had a problem with it ran the boatMoreIn the boat covered. All of them with the Flex tape. And never had a problem with it ran the boat full speed in the river.
Does Flex Seal stick to aluminum?
Flex Seal can be used on almost every surface: wood, metal, tile, concrete, masonry, fabric, glass, plastic, aluminum, porcelain, drywall, rubber, cement, and vinyl. Plus, it won't sag or drip in the summer heat, and it won't crack or peel in the winter cold.
Does Flex Seal fix boat leaks?
3:0410:10Will Flex Seal fix my Aluminum Boat Leaks? (Boat Project) - YouTubeYouTubeStart of suggested clipEnd of suggested clipDoesn't look as bad as it was last time though i don't see any leaks up here so your front's goodMoreDoesn't look as bad as it was last time though i don't see any leaks up here so your front's good it's that back that's got the little drips all this was leaking.
How much does it cost to fix a hole in a pontoon?
Bigger repairs may require a professional and be more expensive. Depending on the age and condition of the pontoon boat and the amount of work that needs to be done, repair costs could range around $1,000.
Can you weld a pontoon?
0:131:31Welding | Pontoon Science #3 | Avalon Luxury Pontoon BoatsYouTubeStart of suggested clipEnd of suggested clipAbsolutely if you're going to buy applying soon you want to take the time to look at the weld.MoreAbsolutely if you're going to buy applying soon you want to take the time to look at the weld.
How long do aluminum pontoons last?
Pontoon deck boats are expected to last between 10 and 12 years. The aluminum hulls of pontoon deck boats only dent rather than breaking or cracking if subjected to impact. On the flip side, the fiberglass hulls of other boats are prone to damage.
How to repair a shard of aluminum?
Bend or cut off any shards of aluminum that are jutting out of the repair area. Wash off the area to be repaired with a mixture of dish washing liquid and water. Scrub with a wire brush and remove any debris. When the area is dry, apply a solvent with a rag.
Can rivets go through a pontoon?
If they're too small, the rivets won't go all the way through the patch and into the pontoon; and if they're too large, they won't provide a good seal. Use caution when drilling the holes to avoid disturbing any of the contours in the aluminum patch. File down any rough edges.
Can aluminum pontoons be damaged?
Moreover, they are usually relatively inexpensive and lightweight, allowing for easy transport and storage. Unfortunately, because of their lighter structure, the aluminum material can be damaged easily. Not to worry, though. Repairing a damaged pontoon is a process that can be done in an afternoon.
Repairing a very small hole in pontoon????
Has anyone used the two part apoxy / metal repair kit for aluminum hulls? I have a very small hole and I am thinking of using it. I really do not want to trailer the boat 14 miles to an aluminum welder if I can avoid it. Noticed the small hole when boat was pulled for the winter.
Re: Repairing a very small hole in pontoon????
Yeah what Bug said. Those epoxies never hold where there's even a little flexing or at stress points. Also, after applying the epoxy and then you have to have it welded after the epoxy fails, it's makes the welder's job harder.
Re: Repairing a very small hole in pontoon????
If Lakerunner chimes in he's not a fan of those aluminum welding rods. IMO it's not something you want to cheap out on. Especially in salt water.
Re: Repairing a very small hole in pontoon????
I have some aluminum brazing rods that would hold but I cant remember the brand name. I saw them first at one of those county fair type booths and the guy had all sorts of stuff he had brazed. The most impressive was a couple of aluminum cans he dared anyone to break apart.
Re: Repairing a very small hole in pontoon????
I used the HTS-2000 rods with Mapp Gas. For a small hole it will work fine but for a larger one or crack don't waste your timer or money. Have it done right.
Re: Repairing a very small hole in pontoon????
JB weld might work. Most automotive suppliers carry it. I would just let a pro do it. Usually the hard part is identifying where the hole is.
Why does my pontoon go under water?
Eventually, water in the pontoons can cause increased gas consumption due to the extra weight. Steering can also be affected due to the weight distribution becoming uneven. It can also cause the boat to sit too low in the water, and potentially to go under.
How to smooth out pinholes?
For areas with pinholes, mix putty with prepared epoxy sealer to a rollable consistency, and then roll and/or brush it to cover the area. Wait for the putty and epoxy to dry. Sand it to roughen the surface slightly.
How to fix a leaky pipe?
Dust mask. Clean the area of and around the leak thoroughly. Sand the area to give the repairing compounds a good surface to stick to. It should not be too smooth, but should not have rough edges. Fill small punctures with putty, according to its directions. Allow the putty to cure, then sand it to smooth.
Can you take a pontoon off a trailer?
Depending upon where the leak is located on the pontoon, it may be helpful to use jacks, wenches and other equipment to take the pontoon off of its trailer (in the absence of a boat lift), and to put it on a stand for easy access. This can be a big job, and can also be dangerous, so extreme caution is recommended. If at all possible, repair larger boats while on their trailers.
How to seal a pontoon with silicone?
Drill a hole through the cork the same size as the vinyl tubing and pull the tubing about 7 inches through the cork. Seal each side of the cork where the tube protrudes with water-resistant silicone sealant. Allow the sealant to dry. Insert the longer end of the tubing into the opening port at the top of the pontoon.
How to get foam out of pontoon?
Prepare the pontoon for release of the foam into the cavity by cleaning the area around the leak with an alcohol solution. Alcohol will evaporate and leave the area around the leak dry. Rub the area with a cloth and find the hole in the exterior of the pontoon. Feel for a rough edge in the smooth surface of the exterior pontoon.
Why do you vacuum a pontoon?
Using a vacuum eliminates the risk of the pontoon collapsing, since air enters the hull and prevents a vacuum from developing in the pontoon cavity. Level the pontoon boat to extract the most water using the vacuum. All pontoons collect water through condensation, but excess water is a sign that a puncture has occurred.
Why is foam important in a pontoon boat?
Foam released into the cavity of the pontoon provides maximum buoyancy. You will save money by running your pontoon boat at maximum buoyancy, starting with greater fuel efficiency, as fuel consumption will decrease.