Repairing Guides

how to repair a small chip in fiberglass boat

by Carroll Fahey Published 3 years ago Updated 2 years ago
image

How to Fix Chips & Dents on a Fiberglass Boat

  1. Cover undamaged areas of the hull close to the area to be repaired with newspaper. Mask the edges with tape.
  2. Roughen the surface in and around the chip or dent with 80-grit sandpaper to give the gelcoat a rough surface to adhere to.
  3. Mix a small amount of gelcoat in your mixing container according to manufacturer's directions. ...
  4. Add the MEKP catalyst as directed. Be sure to get the catalyst proportions right. Too much will prevent the gelcoat from hardening and create air bubbles.
  5. Fill the damaged area with about 25 percent more gelcoat than you need, to allow for shrinkage. ...
  6. Wait at least four hours for the gelcoat to harden. Meanwhile clean up any mess with acetone and paper towels.
  7. Wipe down the repaired area with acetone and a rag to remove any tackiness. Tape around the edges of the new gelcoat to protect the existing hull.
  8. Apply buffing compound and buff smooth with a buffer. It may take three or four passes with the buffer to polish the repair smooth.

Part of a video titled A Revolutionary Way to Repair Fiberglass | MagicEzy 9 ...
0:29
2:05
Turn the tube around and gently smooth with the specially designed level unlike other fillers only aMoreTurn the tube around and gently smooth with the specially designed level unlike other fillers only a tiny amount of pressure is required when leveling immediately clean the level with the tissue.

How do you repair a hole in a fiberglass boat?

  • First, examine the hole and look for cracks and chips extending out from the hole. ...
  • Next, take a saw and cut out the damaged area that you’ve circled with the marker.
  • Now that the holes cut out, you need to determine the thickness of the hull substrate and multiply that by 10. ...

More items...

What is the best fiberglass repair kit for boats?

West Marine – Gelcoat Repair Kit

  • Ensures huge resistance for exterior matters
  • Works excellent on the marine environment
  • The simple application process for a DIY project
  • Ensures maximum performance on fiberglass

How to patch fiberglass boat?

  • In case breaks were uncovered with a V formed scrubber, complete the maintenance as trails setting up the harmed region as depicted previously:
  • Quill the edges with the scrubber or with 100-coarseness sandpaper and brush the surface liberated from dust and free material.
  • Wet out the breaks with a 105 Resin/hardener combination. ...

More items...

How to repair fiberglass hull on your boat?

You can:

  • Roll it on with a paint roller
  • Paint it on with a brush
  • Spray it on with a spray gun.

image

Can I repair fiberglass chips on my boat?

FIBERGLASS CHIP REPAIR MADE EASY: One-part epoxy repair filler to fix fiberglass boat damage; It's a complete fiberglass repair kit for boats in one tube. EASY GELCOAT REPAIR KIT: Just clean, apply, level and wipe away smears; Fixes chipped fiberglass and deep cracks in seconds.

How do you fix a small ding on a fiberglass boat?

0:245:22How To Repair Boat Gelcoat [MATERIALS LIST ] | BoatUSYouTubeStart of suggested clipEnd of suggested clipSo wipe them down with acetone gets rid of any surface contaminants wax. And what's left of the dirtMoreSo wipe them down with acetone gets rid of any surface contaminants wax. And what's left of the dirt. So that we don't push that into the repair just slapping on some chalk I was really effective.

How do you repair a gouge in a fiberglass boat?

Fill any deep gouges and spend your time sanding out scratches while the filler sets up. Apply gel coat to the filled gouges and finish to the scratches and then final-sand the filled gouges. Buff all the repaired areas and then the rest of the boat. Apply any graphics to finish up.

How do you fix small chips in gelcoat?

0:2119:38How to repair cracks and chips in damaged gelcoat - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's crucial that you have a light when you're looking for any repairs cracks or whatnot hairlineMoreIt's crucial that you have a light when you're looking for any repairs cracks or whatnot hairline cracks are really hard to find without a light you know you're looking this ledge. And this little

How do you fix fiberglass dings?

Allow the damaged area to dry thoroughly. Fill pronounced scratches or dents with gelcoat paste and use the plastic putty knife to level the surface of the repair area just below the hull to allow room for a coat of gelcoat. Follow the directions on your particular paste mixture. Allow it to cure thoroughly.

How do you repair fiberglass dings?

3:5310:23Surfboard Ding Repair Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou can see we're blending right there the flat block and the 40 grit does a really good job toMoreYou can see we're blending right there the flat block and the 40 grit does a really good job to taking off material. Quickly. Now we're going to press the area for lamination.

Does epoxy stick to fiberglass?

One reason that an epoxy product such as WEST SYSTEM® Epoxy is so useful for fibreglass boat repairs is that it's an incredibly effective adhesive. It creates a resilient bond to fibreglass, cured polyester laminates, wood and metals – even when you only use a thin film.

Can a fiberglass boat hull be repaired?

However, the repairability of fiberglass is one of its best characteristics. The most horrifying hole in a fiberglass hull is quickly healed with a bit of glass fabric, a supply of resin, and equal parts skill and care. And the repair is less patch than graft — a new piece of skin indistinguishable from the old.

Can fiberglass be repaired?

In comparison to traditional building materials, Fibreglass composite materials are generally easier to repair. It is important to note that once the original fibreglass laminate is damaged, any repairs to the original are considered as secondary bonds.

How do you fill holes in gelcoat?

1:389:32Part 4 - How to Repair Screw Holes in a Fiberglass Boat - YouTubeYouTubeStart of suggested clipEnd of suggested clipApply the gel coat to the damaged. Area build up enough to be able to sand even with the existingMoreApply the gel coat to the damaged. Area build up enough to be able to sand even with the existing surface without exposing the screw hole or damaged.

How do you use gelcoat Putty?

1:176:04Boat Gelcoat Repair On Vertical Surface [MATERIALS LIST ] | BoatUSYouTubeStart of suggested clipEnd of suggested clipSqueeze it into the holes. It's easy to sand. So it doesn't matter if it's a bit proud. But you don'MoreSqueeze it into the holes. It's easy to sand. So it doesn't matter if it's a bit proud. But you don't go too crazy with it.

How do you use gelcoat fillers?

1:364:21Filler Gel Coat - Bow Repair - Fiberglass GRP Damage Part 2YouTubeStart of suggested clipEnd of suggested clipYou don't want to leave it. Super standing it just makes life a lot easier to sundown later on butMoreYou don't want to leave it. Super standing it just makes life a lot easier to sundown later on but we don't want it to be shallow. Either. Just run your spatula. Over.

Step 1

Cover undamaged areas of the hull close to the area to be repaired with newspaper. Mask the edges with tape. Use the rotary tool and a pointed grinding bit to dig out the damaged gelcoat. Bevel the edges around the damaged area and grind away the damaged part down to the fiberglass. Be careful not to gouge the fiberglass.

Step 2

Roughen the surface in and around the chip or dent with 80-grit sandpaper to give the gelcoat a rough surface to adhere to. Blow out the dust from the repair area and blot it clean with acetone. Allow the damaged area to dry thoroughly.

Step 3

Mix a small amount of gelcoat in your mixing container according to manufacturer's directions. Add color tint solutions in the proportions and shades suggested by the color matching chart that comes with the tint colors.

Step 4

Add the MEKP catalyst as directed. Be sure to get the catalyst proportions right. Too much will prevent the gelcoat from hardening and create air bubbles. Too little can increase drying time.

Step 5

Fill the damaged area with about 25 percent more gelcoat than you need, to allow for shrinkage. Allow the gelcoat to cover slightly outside the repair area so that all the edges are fully covered. Pop any air bubbles that form with a sharp tool or knife point.

Step 6

Wait at least four hours for the gelcoat to harden. Meanwhile clean up any mess with acetone and paper towels. Allow the repair to cure overnight before sanding.

Step 7

Wipe down the repaired area with acetone and a rag to remove any tackiness. Tape around the edges of the new gelcoat to protect the existing hull. Sand the repaired area with increasingly fine grades of wet/dry sandpaper, starting with 320, then 400 with the orbital sander till you get level with the old hull.

How to fix deep scratches on boat?

To fix gouges and deep scratches, you’ll need “chop” (powdered fiberglass) filler, gel coat and gel coat reducer. Jot down your boat’s model and serial numbers and contact the manufacturer to order gel coat (about $100 per qt.) to match your boat’s color.

What is the gel coat on a fiberglass boat?

All fiberglass boats have a thick structural core of fiberglass strands impregnated with polyester resin. But the part you actually see is the gel coat. That’s the thin layer of pigmented resin that gives the boat its sheen and color. Most light scratches are in the gel coat layer.

What is a repair pro?

A repair pro shows you how to make invisible fixes for scuffs, dents and scratches in fiberglass boats and other fiberglass items. You'll save a ton of money if you're patient and use the proper tools.

Where are light scratches in a car?

Most light scratches are in the gel coat layer. They can be sanded out and the area built back up with new gel coat. But if they penetrate the core, they need to be filled. You can tell that the scratch is into the core if you see fiberglass fibers (Photo 2).

Can you spray gel coat on fiberglass?

Spraying gel coat isn’t like spraying paint. It splatters on and has to be sanded and buffed to get to a smooth gloss. So don’t be disappointed that the finish isn’t paint-like right away during your fiberglass boat repair.

How much does it cost to repair fiberglass?

The cost to repair fiberglass and gelcoat will vary depending on how much damage is done. Typically this cost could range from $75 to $125, per hour in most places. Again depending on how severe the damage is, this could take anywhere from a few hours, to several hours. For example, chips and gouges can take a few hours, ...

How to repair a hole in a wall?

First, examine the hole and look for cracks and chips extending out from the hole. Use a marker to circle the entire damaged area. Making sure to include the cracked spots. Next, take a saw and cut out the damaged area that you’ve circled with the marker.

What is gelcoat on a boat?

The gelcoat on a boat is the outer surface layer on a fiberglass boat hull, which is designed to protect the bottom layers of fiberglass, and give your boat that color and shine finish. The gelcoat is made up of special polyester resin and fiberglass, or epoxy resin which is typically used with carbon fiber for extra strength and water-resistance.

What is a West System 105 K fiberglass repair kit?

If your fiberglass repair is not too big, you can get away with buying a repair kit to fix the problem yourself. There is a fiberglass repair kit on Amazon called West System 105-K Fiberglass Boat Repair Kit that is great for repairing cracks, scraps, gelcoat blisters, loose hardware, damaged keels and smaller holes under 1″ in diameter. The package comes with everything you will need to perform the repair, as well as detailed instructions on how to use the product.

Why does my gelcoat crack?

You might notice that over time your gelcoat might start to show ‘spider web’ looking cracks which would indicate a weakness in the underlying fiberglass. Another problem you might notice with the gelcoat is blistering, which generally means that there is a water intrusion under the gelcoat itself.

How to apply gelcoat to scratch?

Before you start to apply the gelcoat paste to the scratch, take a screwdriver and run it down the scratch to open it up a little wider into a V shape. The reason for this is because the gelcoat paste is very thin and if it’s applied over the scratch then it’ll just end up forming a bridge over the scratch leaving a void under the newly applied gelcoat paste.

What happened to the boat when the boys went back down to the dock?

One of the teenage boys in the group had taken the boat out and must have hit a rock or something, because the next day when they all went back down to the dock, there was about 8 inches of water in the boat. When the owner showed up he took the boat out of the water and pointed out stretches and a crack in the bottom left side of the hull.

What happens if a boat gelcoat is chipped?

The quality of your boat’s appearance is largely the result of its fiberglass. If the fiberglass gelcoat is damaged, dinged or chipped, it s going to throw off the entire smooth exterior. Left unchecked, these issues can even spread to surrounding areas.

What is gelcoat on a boat?

Keep in mind that the gelcoat is the first line of defense between your boat and the marine environment. It’s essentially the boat’s “skin.”. If you don’t take care of it, it will affect the entire appearance and even performance of your boat.

How to apply gelcoat?

Apply The Gelcoat. Tape off the area and mix the gelcoat. Then, once you’re sure you have a thoroughly mixed gelcoat ready for application, put it on. The tape will ensure that you aren’t adding more gelcoat to surrounding areas. After mixing, you’ll have a window of about 10 or 15 minutes with which to work.

Does gelcoat fade?

Your gelcoat has a specific color, so it begins with matching your repairs to that color. According to Boating Magazine, you’ll need to be careful here, as the rest of your original gelcoat color may have faded with time.

Can you use color restorer on fiberglass?

But if your fiberglass damage is more serious, it’s important not to skip them.

Do you need to wax a boat to get a gelcoat look?

To do that, you’ll need a great routine for cleaning and waxing your boat, and you need to understand what to do if some of your gelcoat chips off. The good news is that it doesn’t have to be difficult.

image
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9