
How To Repair The Angle Grinder [A to Z Solutions]
- The Motor Spins But The Grinding Blade Doesn’t Move. Solution: Sometimes it may happen that the motor of the grinder spins but the grinding blade doesn’t move.
- The Grinder Vibrates Badly. ...
- Excessive Sparks from Motor. ...
- Grinding or Squealing Sound. ...
- Smoke from The Tool. ...
- Grinding Blade Wobble. ...
- Motor Gets Excessive Hot. ...
- Trips The Power Source Circuit Breaker. ...
Full Answer
How to repair or replace the switch button of angle grinder?
It is very easy to repair or replace the switch button of the angle grinder. Unscrew the nuts of the grinder and separate the gear, armature, and holder. There is a switch lever in the grinder. You should push the switch lever when you change or put on a switch.
Are there any common angle grinder problems?
Common angle grinder problems can arise regardless of the type or condition of your power tool. Our article has helped you know how to detect these common problems and their sources as well as how to prevent them from happening or reoccurring. This is crucial know-how in order to guarantee both your safety and your tool’s longevity.
What are the parts of an angle grinder armature?
The armature is the major part of the angle grinder’s motor. There are four elements in the armature- wire windings, the commutator, the cooling fan, and two bearings. You can find several common problems with any of the parts of an armature and you can repair them on your own. The problems and solutions on how to repair are given below:
How to fix a grinder that won’t change the blades?
Solution: If it happens that you can’t lock the spindle lock button for changing the blades, you need to check the button, shoulder pin, spring, and cap. Unplug the grinder and reset the spindle lock button consisting of a button, spring, shoulder pin, and cap.

How do you disassemble a grinder?
0:182:57Tool Tear Down: Angle Grinder | How to Disassemble Your ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipCompletely and then once you hit the four out literally the head just pulls right out use the wig aMoreCompletely and then once you hit the four out literally the head just pulls right out use the wig a little bit and off it comes underneath our little cover here is our main motor.
Why has my grinder stopped working?
Mixer Grinder Keeps Tripping If the mixer grinder trips due to excessive heat, unplug the appliance, remove the jar and look under the appliance. At the bottom of the unit you will see a red switch. Press the switch to reset the appliance, plug it back in, switch it on and this should solve the problem.
Why is my angle grinder not spinning?
If the angle grinder is not spinning at a constant speed or is slower than normal, the carbon brushes may be worn down. The carbon brushes are two pieces of an electric motor that transmit current to the rotating armature via the commutator. Worn carbon brushes can decrease the overall performance of the motor.
Can grinder be repaired?
Seeing sparks coming from the motor of your grinder is a concern, but fortunately, it is something you can fix on your own. We have made the process of diagnosing your power tool as easy as possible with a repair guide aimed to help you narrow down the part in question, and get it fixed in a timely fashion.
How do you service a grinder?
Keep your equipment clean. After each use of the grinder, disconnect power and brush or wipe off dust and sludge (if grinding wet or using a built-in misting system). Tip back the grinder, remove tooling and wipe off the heads. Inspect plates and shroud, make sure screws and bolts are in place and tightened.
Can an angle grinder overheat?
When there's a lot of strain on the grinder (resistance), it will get hot. If it gets to the point when you know it's overheating, remove as much of the load from the grinder as possible and let the grinder run for a while. This will allow the small cooling fan in the motor to flow cool air over the motor.
How do you test an angle grinder?
0:5115:21Dewalt Angle grinder electrical fault finding - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're going to take a look inside we're going to try and find out what's wrong with it and we'llMoreSo we're going to take a look inside we're going to try and find out what's wrong with it and we'll just do a few simple tests. But in order to do the tests you're going to need a multimeter.
How do you fix an angle grinder brush?
0:353:52Angle Grinder Repair - Replacing the Motor Brushes (DeWALT ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the lock button. And separate the other half of the rear housing from the rest of the grinder.MoreAnd the lock button. And separate the other half of the rear housing from the rest of the grinder. Now remove the brush wire i'll use a pair of needle nose pliers to pull it away.
How do I change the carbon in my grinder?
0:433:06How to change carbon brushes on an angle grinder - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you got to do. Sometimes you have certain way that put these in.MoreSo you got to do. Sometimes you have certain way that put these in.
How do you change a bearing on an angle grinder?
2:556:32DeWalt Angle Grinder Repair – How to replace the Bearing (608DW)YouTubeStart of suggested clipEnd of suggested clipAnd using a socket place the socket onto the bearing and then use a mallet to tap the bearing inMoreAnd using a socket place the socket onto the bearing and then use a mallet to tap the bearing in place. Now I can install the DES pinion gear I'll slide the pinion gear over the shaft.
Why is my angle grinder smoking?
If your grinder is smoking, you should check the armature for any build up of dirt and debris, shorts and performance. Remove the screws securing the gear box assembly to the grinder. Remove the lower cover to gain access to the brush holders.
How do I reinstall grinder?
Method 4: Reinstall GrindrFrom the home screen, find the Grindr app and click on its icon.Choose to delete Grindr on your phone.Open the app store and search for Grindr app and install it again to see the problem is fixed or not.
What is reset button in mixer grinder?
There is a stick-like switch. Press it, wait for 10 minutes and restart. This will magically restart the appliance. This switch is overload switch or Protection Switch or Reset Button. A mixer grinder is a wonderful machine.
How do you fix a salt grinder?
1:296:45SpiceCrafts Grinder Jamming - How to Fix - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd just tap it down until that that little bit of salt falls back into the storage compartment. OrMoreAnd just tap it down until that that little bit of salt falls back into the storage compartment. Or you can just grind it until that piece of salt.
How do you fix a grinding wheel?
0:334:08How to Change a Grinder Wheel | 4 Different Ways - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd pick any two opposite holes there's usually four in that flange. And then give it a quick quickMoreAnd pick any two opposite holes there's usually four in that flange. And then give it a quick quick twist. And you've loosened it you can hand thread that off from there. And then you wheel is free.
How do you test an angle grinder?
0:5115:21Dewalt Angle grinder electrical fault finding - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're going to take a look inside we're going to try and find out what's wrong with it and we'llMoreSo we're going to take a look inside we're going to try and find out what's wrong with it and we'll just do a few simple tests. But in order to do the tests you're going to need a multimeter.
How to tell if an angle grinder anchor is broken?
Signs of an anchor breakdown in an angle grinder are: increased sparking of brushes on the motor manifold, vibration of the motor at low speeds, rotation of the working shaft in different directions. If such symptoms are present, work with the tool should be stopped. this is dangerous. Suspicions are easy to verify with simple tests.
How to keep screws from getting lost?
Fold the screws and fastening screws in a separate place so as not to get lost.
How to remove old wires from a collector?
Removing old wiring to the collector. Carefully remove the remnants of the wires, cut the grooves in the part of the contacts. Subsequently, the ends of the wires of the coils will be inserted into the grooves.
What does Shakespeare say about appliances?
As Shakespeare said: "Nothing lasts forever under the moon." Household appliances, alas, are no exception. It happens that even the most reliable mechanism fails. And one must be prepared to meet this fact without panic, with firm confidence that there are no hopeless situations. How is the angle grinder arranged, what kind of malfunctions can be, how to check the motor armature, determine the cause of the breakdown and troubleshoot? Knowing the design of the main components of the power tool will allow the master to conduct diagnostics and repair of the angle grinder with his own hands.
What to pay attention to when using a power cord?
Pay attention to the integrity of the power cord, the presence of voltage in the outlet.
What is an asynchronous motor?
In almost all electrical appliances used in everyday life, an asynchronous electric motor is used. An important advantage of this type of motor is that when the load on it changes, the speed does not change. This means that if, for example, you cut a stone for a long time and without stopping a household angle grinder, there will be no noticeable external signs of engine overload. The speed of rotation of the disk will be constant, the sound is monophonic. Only the temperature will change, but this may not be noticed if the hands are wearing gloves.
Can you remove the rotor from an electric motor?
If damage to the armature is established with guaranteed accuracy, the part must be removed from the electric motor . The motor must be disassembled with special care, after removing the brushes and disconnecting the power terminals. The rotor is removed along with the thrust bearings and the cooling wheel of the motor, they form a whole with it.
8 Common Angle Grinder Problems & How To Check
If there are some problems with the power supply, your grinder won’t turn on.
12 Common Problems With The Blades
Even if your grinder’s motor functions properly, you still cannot carry out your work to your liking if there are problems with its discs. Below are some of the most common issues that can occur, their causes, and general advice on how to solve them.
Safety Checklist Before Using Angle Grinders
Angle grinders are dangerous power tools. Therefore, you should follow our safety checklist before using your power tool to avoid unfortunate injuries.
