Repairing Guides

how to repair boat floor fiberglass

by Prof. Justyn Reynolds Sr. Published 3 years ago Updated 2 years ago
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How to Repair a Damaged Fiberglass Boat Floor

  • Step 1 – Assess the Damage. To begin, take the time to evaluate the extent of the damaged area. Use a saw to cut away...
  • Step 2 – De-Wax. Fiberglass boats are usually waxed, and you must remove the wax before you can repair. Wash the area...
  • Step 3 – Sand. Bevel around the hole with a 36-grit disc. You should get a uniformly...

Full Answer

How to replace fiberglass boat flooring?

The Benefits of Fiberglass for Boat Flooring

  1. Easy Maintenance One of the best things about fiberglass is that it’s easy to take care of. ...
  2. Lightness Fiberglass has a lightness to it that’s absent in any other flooring material other than aluminum. Wood, of course, is going to be heavier. ...
  3. Clean Lines

Is fiberglass better than wood for boats?

Wood boats are comfortably inviting, they insulate against heat, cold and noise, and they better absorb engine and other unwanted vibrations. The fiberglass boats are plain, almost sterile-looking. Colored fiberglass fades rapidly, and over time, almost always needs to be painted.

How to repair a soft spot in a boat floor?

Tips for Repairing a Soft Spot on Your Boat

  1. Add Support. When noticing a soft spot on your boat, you need to add more support to the structure to reinforce it as much as possible.
  2. Protect Yourself. Whenever working on a boat, especially when using epoxy, you should always wear gloves and mask. ...
  3. Do Not Mix the Materials Before Use. ...
  4. Buy Your Supplies Early. ...
  5. Cut Test Holes. ...

How to fix a hole in a fiberglass boat?

Fiberglass Buying Tips

  • Always buy fiberglass by the roll. Unfortunately, many people will try to sell you folded pieces of fiberglass because it is cheaper and easier to pack, ship, and store it ...
  • Buy the hardener with the resin. ...
  • Get good mixing cups. ...
  • Buy it locally (at first). ...
  • Buy the right fiberglass for the job. ...

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What is the best way to repair a fiberglass boat floor?

0:5730:33[EP3] Fibreglass Boat Floor Replacement + Fibreglass RepairsYouTubeStart of suggested clipEnd of suggested clipDown you've got to sand it back with something aggressive otherwise it just won't adhere. So I gotMoreDown you've got to sand it back with something aggressive otherwise it just won't adhere. So I got unwaxed. And then a little bottle of wax. So all my first layers. Through every repair was unwaxed.

How do you fix a soft floor in a fiberglass boat?

0:448:54How To Fix A Rotten Soft Spot In Your Boat's Floor - YouTubeYouTubeStart of suggested clipEnd of suggested clipSome boats will actually have wood stringers. And hopefully you won't have any rot decay on tops ofMoreSome boats will actually have wood stringers. And hopefully you won't have any rot decay on tops of those do you can always use some pressure treated ground contact lumber.

How do you repair fiberglass boat deck?

0:068:40Deck Repairs Part 2: Replacing the Core - YouTubeYouTubeStart of suggested clipEnd of suggested clipBefore. The first step in the process is to use a permanent marker. And straightedge to mark theMoreBefore. The first step in the process is to use a permanent marker. And straightedge to mark the outline of the area to be cut.

How do you fix rotten floor in a boat?

2:138:28Cheap fix for a rotten boat floor (Part 1 of 2) Installing new plywoodYouTubeStart of suggested clipEnd of suggested clipAnd this plywood is all three quarter-inch pressure-treated. It's the boat the floor was reallyMoreAnd this plywood is all three quarter-inch pressure-treated. It's the boat the floor was really quite good it was just soft in one spot. The size of maybe twice the size of a cigarette package.

How do you fix a soft floor in a boat?

If the problem is due to fiberglass weakening, you'll want to sand the affected area until the soft spot is noticeably lower than the surrounding area. In fact, in certain spots, you might sand all the way through the fiberglass.

What causes soft spots in boat floors?

Hi Jeff, Normally, a soft spot is caused when the foam beneath the fiberglass deck gets compressed. The fiberglass usually pops back into place but the foam remains compressed. Soft spots can be caused several ways. The most common is body weight being bounced up & down in the same spot.

How do you epoxy a boat floor?

11:2314:39Boat Transom and Floor Rebuild - Using the Epoxy ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipThey're glass coders and basically what you'll do is you'll just get like a painters tray. Full ofMoreThey're glass coders and basically what you'll do is you'll just get like a painters tray. Full of mixed up epoxy resin or you can use polyester if you're just coding wood for sealant purposes.

How do you fix a hole in a boat floor?

Follow These Steps for a DIY Boat Floor RepairStep 1: Mark the Weak Area. ... Step 2: Apply Acetone to Surface. ... Step 3: Wax the Floor Hole Surface. ... Step 4: Pre-Cut the Fiberglass. ... Step 5: Color-Match the Gel Coat. ... Step 6: Mix the Gel Coat to Harden. ... Step 7: Allow the Fiberglass to Cure.

Does epoxy stick to fiberglass?

One reason that an epoxy product such as WEST SYSTEM® Epoxy is so useful for fibreglass boat repairs is that it's an incredibly effective adhesive. It creates a resilient bond to fibreglass, cured polyester laminates, wood and metals – even when you only use a thin film.

Can you use regular plywood on boat floor?

Cold molded boats are made all the time with strips of regular plywood protected by layers of fiberglass. As long as you glass them properly they will never be exposed to moisture and should be fine. You can use exteriior plywood. The glues are the same as in marine ply.

What can I use for boat floor?

The 5 Best Types of Boat Flooring MaterialsWood. It goes without saying that wood has been the material of choice for boat and ship builders for thousands of years. ... Linoleum or Vinyl. ... Specialty Paints. ... Canvas. ... Carpeting.

How do I strengthen my boat floor?

4:1723:35How to: Repair Fibreglass Boat Floor - YouTubeYouTubeStart of suggested clipEnd of suggested clipI think gluing and filling filler in with our boat coat resin. See that that that's what I'd callMoreI think gluing and filling filler in with our boat coat resin. See that that that's what I'd call tomato sauce or a little bit thicker.

How do I strengthen my boat floor?

4:1723:35How to: Repair Fibreglass Boat Floor - YouTubeYouTubeStart of suggested clipEnd of suggested clipI think gluing and filling filler in with our boat coat resin. See that that that's what I'd callMoreI think gluing and filling filler in with our boat coat resin. See that that that's what I'd call tomato sauce or a little bit thicker.

How do you fix soft spots on the floor?

2:5310:49How To Fill Hollow Spots Inside Vinyl Plank Flooring LVP Laminate And ...YouTubeStart of suggested clipEnd of suggested clipAnd one is just straight needle just like that which is perfect. You can actually go and cut thisMoreAnd one is just straight needle just like that which is perfect. You can actually go and cut this out attach this right here you can unscrew the top whenever we're filling.

How do I know if my boat has a soft spot?

Look around all deck penetrations, hatches, wells, center console,inspection plates, tank cover plate etc. Take small steps and put all your weight on on foot at a time. If you find one, keep probing around untill you get an idea as to size. Also check transom for rot on these older models.

What is boat carpet?

Marine carpets are carpets that are designed especially for boats. This is advisable for all types of boats owing to their specific properties. There is no other safer or more durable alternative to marine carpets. The boat will be less slippery and provide safer adventure.

Step 1 - Remove The Damaged Flooring

The most common material used for boat flooring is BC plywood, and it is also used for fiberglass boats in particular. Start removing the old damag...

Step 2 - Add New Stringers

If you are also going to replace the stringers, make sure to take good measurements. Each side can slightly vary, so it’s better to take separate m...

Step 3 - Install The Deck

It is always recommended to cut the deck flooring into separate sheets so that it will be much easier to install. Measure the size of the deck and...

Step 4 - Finish The Deck

Once the deck is in place, attach the sheets together with screws so it will all be in one piece. As with the stringers, apply fiberglass matting a...

Step 5 - Reconnect The Wiring and Secure The Seats

With the deck has been replaced, you only need to reconnect the wiring, so place the center console in place, connect it with the cables, and screw...

Getting Rid Of Old Flooring

The first step to fiberglassing a boat floor is to remove any damaged flooring from the area. First, you’ll want to get rid of anything loose in your boat, just as you’d clear out the furniture in your living room to clean the floors.

Replacing The Boat Stringers?

We’ve written previously on boat stringer repair. If you’re unfamiliar with them, take the time to revisit that article and get a sense of what’s involved. It’s possible you can use this time to also replace your stringers, which will add time overall to the project.

Installing The New Flooring

After removing the old, damaged flooring, make extensive measurements—following the idiom “measure twice, cut once”—to get a sense of everything that will be involved with putting in the new flooring.

Applying Fiberglass Matting

Once the deck sheets are in place, you can secure them together with screws before applying the fiberglass matting. Take care to ensure that this matting is properly sealed. That’s where our sealants at BoatLIFE come in.

What is the best way to fix a boat floor?

4. Using the Wrong Materials. The best thing you can do when fixing a boat floor is to use epoxy. You do need to make sure that you use an epoxy that is waterproof. Ones that come in two parts are also stronger and preferred. Keep in mind that they do make marine grade epoxy, which should always be your first choice.

What happens if a boat floor rots?

The boat floor is arguably the most important part of your boat. If it rots, it can spread to the rest of the boat and create a terrible, dangerous mess. There are ways that you can repair a rotting boat floor, but doing so may make the problem worse if you don’t know how.

Why is my boat rotting?

The likely cause of the rotting is mold from the dampness of the boat, so the mold must be cleaned as thoroughly as possible to stop it from spreading to healthy flooring. 2. Leaving Rot Behind. After you have cleaned the area, you will want to remove all of the damaged wood.

Why is the boat floor not meant to have nails?

A boat floor is not meant to have nails in it and doing so weakens the structure. It also creates spaces where water can get deeper into the boat, the floor, and other areas.

Can you repair rotten wood on a boat?

You cannot repair the boat floor while rotten wood remains as it will only continue to rot. Once you are confident that the rotten sections have been removed, you can start to repair the floor as needed. If you have the means and resources to remove a piece of the boat floor and replace it then that is the best thing you can do for the boat.

Can you replace rotten floor?

Replacing a piece of rotting floor is the best course of action because there is no telling how bad the rotting is as it could have spread to other places not immediately visible; however, if you have no choice but to patch the rotten section, it is better to do so from under the floor (if possible).

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Step 1 – Assess The Damage

Step 2 – De-Wax

  • Fiberglass boats are usually waxed, and you must remove the wax before you can repair. Wash the area with a solvent to get rid of the wax. This will facilitate repair and guard the fiberglass from cracks which tend to weaken the floor further. Wipe the area with a rag.
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Step 3 – Sand

  • Bevel around the hole with a 36-grit disc. You should get a uniformly dull look. Wipe along the circumference of the hole and adjacent areas with acetone and a clean rag.
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Step 5 – Attach Formica

  • You need some form of “backing” in the hole as you install the replacement fiberglass. Place a piece of formica that is large enough to cover the hole from inside the hull. This will allow you to work from the outside.
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Step 6 – Cut Out Fiberglass Patches

  • Cut a piece of glass cloth that covers the hole adequately. It should exceed the hole by 1 inch all round. Next, cut out another cloth that exceeds the previous by a ½-nch. Cut out a piece of fiberglass mat that exceeds the cloth by a ½-inch around the circumference. Follow this with 3 to 4 mats. Each successive layer of material you cut out should exceed the previous layer by a ½-in…
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Step 7 – Attach Fiberglass Cloth and Mats

  • Mix some resin and catalyst from your fiberglass kit. Attach the smallest piece of glass cloth onto the hole. Spread some resin on the surface and attach another glass cloth. Spread resin on the cloth then spread the smallest fiberglass mat over the cloth. Use an air roller over the patch to get rid of air bubbles. Apply resin and attach the next bigger sized mat onto the cloth. Spread some …
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Step 8 – Finish Up

  • Remove the formica from inside the hull. Fill gaps with resin, and apply a gel coat that matches the floor.
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