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how to repair broken fiberglass car body

by Mr. Fernando Pfeffer IV Published 2 years ago Updated 2 years ago
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Fixing the Fiberglass

  1. Purchase resin, hardener, and cloth matting strips. To repair your bumper, you will need fiberglass resin, fiberglass...
  2. Cut the fiberglass matting to the size of each cracked area. Grab your cloth matting and hold it up to a damaged area.
  3. Mix the resin and hardener together. Grab a small container and pour in the amount of resin you think...

Part of a video titled How to Fix | Repair Cracked Fiberglass Auto Body Panels
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And start applying those pieces. The next step is to apply the fiberglass resin. And cloth and it'sMoreAnd start applying those pieces. The next step is to apply the fiberglass resin. And cloth and it's good to wear gloves. And a mask.

Full Answer

How do you fix a crack in a fiberglass car body?

To fix the crack, we first ground away material around the crack from the topside with the D-A sander, and we used a body grinder to get rid of the Bondo from underneath, being careful not to do more damage to the fiberglass of the body. They then applied fiberglass cloth with resin to support both sides of the crack.

How do you finish fiberglass body work?

Finishing the repairs are just like any other fiberglass body work project. Sanding the repair smooth and then using a body filler and high-build primer to finish it. One extra step should be taken, which is to use a sprayable polyester primer. This seals the fiberglass much like a gel coat for a factory-perfect finish.

Why is fiberglass required for auto body repair?

Any weld that is performed on a vehicle requires certain steps to assure a proper repair. For example, weld-through-primer must be applied to the welded surface being welded; corrosion protection must be applied to the back side of the welded area, etc. In this article we are going to discuss why fiberglass is required for auto body repair.

How do you repair a broken fiberglass fender?

Use a basic halogen work light from the discount tool store and place it inside the fender on the frame rail to help it stay warm and set. This kept the new fiberglass toasty warm while the resin hardened. Here's the glass patch we put on the topside of the crack, all sanded down smooth with a small amount of Bondo body filler.

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Can you fix fiberglass body panels?

There are several factors that go into making a good fiberglass repair. The key is locking the new material to the old. While cleanliness is paramount, that is only half of the equation. Even with the surface clean and prepped, a mechanical bond is needed to secure the actual repair.

How do you repair broken fiberglass?

Here's how.Drill a tiny hole at each end of the crack. This will stop the crack from extending any further.Examine the crack. ... Wipe the crack with a dry rag to make sure it's clean and dry. ... Fill the crack with a fair amount of fiberglass epoxy resin, using a plastic applicator. ... Let the epoxy dry for a day.

How do you fix a crack in a fiberglass body kit?

2:149:13How To Fix A DESTROYED Body Kit YOURSELF! - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then cut it up into sections. That are gonna fit over the area that you're going to repair. AndMoreAnd then cut it up into sections. That are gonna fit over the area that you're going to repair. And for me personally I do three layers of fiberglass. For each or pair.

Does Bondo fix fiberglass?

Bondo Fiberglass Repair Kit, Half Pint Can, 420, includes both the tools and supplies needed to repair holes, scratches and nicks found in fiberglass, metal, wood and other materials. The resin bonds to metals and plastics and hardens to a sandable surface in less than two hours.

How do you join two pieces of fiberglass together?

What is the best adhesive to bond fiberglass?Cyanoacrylate – also known as instant adhesives, super glue, crazy glue, ca glue, etc. ... Two component epoxies – Permabond two part epoxies cure at room temperature and provide strong bonds to fiberglass.More items...

Will JB Weld work on fiberglass?

The results of the JB Weld Plastic Bonder fiberglass repair were excellent. Not only was the process quick and easy, but the panels look like they did from factory. The bond is strong; we would use this stuff on just about any plastic or fiberglass component that needed to be repaired.

Does epoxy stick to fiberglass?

One reason that an epoxy product such as WEST SYSTEM® Epoxy is so useful for fibreglass boat repairs is that it's an incredibly effective adhesive. It creates a resilient bond to fibreglass, cured polyester laminates, wood and metals – even when you only use a thin film.

How do you fix a cracked car body?

Fill the dent, gap or crack with the body filler and hardener mix. You can use paper, tape or your hands to smooth out the filler while it is still in putty form. It is recommended that you apply several thinner layers of filler to deep dents and cracks to prevent having a porous finish.

Can a cracked fiberglass bumper be repaired?

To repair your bumper, you will need fiberglass resin, fiberglass matting strips, and a liquid hardening agent, along with plastic or wooden sticks to help mix the resin and a brush or other applicator to put it on the bumper. You can purchase these separately or in pre-packaged fiberglass repair kits.

Does Lowes have fiberglass resin?

Bondo Fiberglass Resin 0.74-fl oz Clear Hardener in the Patching & Spackling Compound department at Lowes.com.

How do you use a fiberglass repair kit?

0:592:37Fiberglass Repair Kit - YouTubeYouTubeStart of suggested clipEnd of suggested clipUse the brush to saturate the repair. Area place a piece of fiberglass on the repair area. AndMoreUse the brush to saturate the repair. Area place a piece of fiberglass on the repair area. And saturate the fiberglass with the resin. Continue to layer on the fiberglass. And the resin.

How do you use fiberglass resin on a car?

5:0823:01How to Fix Rust Holes on a Budget Using Fiberglass - NO WELDINGYouTubeStart of suggested clipEnd of suggested clipYou do run out of resin partway through that isn't an issue as you can always mix more don't mix tooMoreYou do run out of resin partway through that isn't an issue as you can always mix more don't mix too much as it can go outside of the resins work time. Then apply the hardener.

How to repair cracked fiberglass?

To fix fiberglass that has cracked, you must first assess the extent of the damage and then prepare the surface. By removing all of the damaged material and exposing solid fiberglass you will be able to effectively add epoxy resin and sheets of additional fiberglass to repair the area. Steps.

How to clean fiberglass sanding?

After the surface is sanded down, you need to get everything off the surface so that the epoxy and fiberglass patch will stick. Use a rag or paper towel soaked in acetone to wipe down the entire area, including all of the internal edges of the fiberglass that you opened up.

How to get air bubbles out of fiberglass?

After you lay each layer of fiberglass down, use the tip of your brush to gently push it down into the surface . This will help eliminate air bubbles that might be stuck between layers. Smooth the surface as much as possible while it is wet.

How to keep fiberglass dust out of your eyes?

Put on personal protective equipment. This includes gloves, eye protection, and a dust mask or respirator. It is most important to keep fiberglass dust out of your lungs and eyes. You also want to keep it off of your skin if possible, as it can cause irritation.

What is fiberglass used for?

Fiberglass is a strong and versatile material that can be used to make a variety of things, including bumpers, showers, and boats. While it is a useful and lightweight material, it can be damaged relatively easily.

Can you repair fiberglass with epoxy?

If the damage is this small, you can proceed with a simple repair with epoxy and no additional fiberglass sheeting. Push around the damaged area to feel for weakness in the fiberglass. A small spot of damage on the surface can actually be larger underneath.

What to wear when working with fiberglass?

When working with these materials it is important to wear a respirator, gloves, and safety glasses. It is advised that you wear a paint suit to cover all skin that could be exposed to fiberglass particulate.

What is the difference between fiberglass and resin?

When you glass in the patches, think of it as making a sandwich. The resin is your bread, and the fiberglass is your meat and cheese and fixins. You start with a paintbrush and apply a layer of resin to the area which will be receiving the patches.

How to restore fiberglass body?

Step 1: Step one to restoring an old fiberglass body: Start with a solid foundation by blasting away the old paint and much of the gel coat. Blast Masters, Inc. handled this process, blasting away the old finish with baking soda (sodium bicarbonate). As they explain, soda blasting easily strips away paint, oil, dirt and surface rust, ...

What is a fiberglass mold?

That mold can be made of nearly anything that holds its shape, from steel to plastic to even fiberglass itself. Once a mold has been procured, the assembly process is rather simple.

What saw was used to cut out the thicker parts of the body?

A reciprocating saw was used to cut out the thicker parts of the body. Notice that we’re wearing a respirator for this: Fiberglass dust is nasty stuff. Step 6: The body damage wasn’t limited to the fiberglass, as the steel inner framework was also bent and rusted.

How long does it take to make plaster of Paris?

Plaster of paris has a working time of about 20 minutes. Step 8: Once you make your mold, let it harden, preferably overnight. Then it can be pried free and used to create your new fiberglass part.

Why does my Corvette crack?

Cracking is virtually assured if your body mounts are compromised or the car has been hit. Wheel arches are always in danger of cracking due to stones that get flung up by your tires and hit the fiberglass like bullets.

What is a Corvette body made of?

Corvette bodies are made entirely of fairly thin fiberglass, and the sensuous curves of our cars are what gives the bodywork some cross-section to maintain its rigidity. It feels like the bodywork is more substantial than it really is. Yet when you're driving, your Corvette flexes all the time. Eventually, it can crack.

Does bondo fill cracks?

Bondo fills the crack but has only minimal strength under tension, so it cannot really "bridge the gap" of a crack. Much of the Bondo was ground away, and then a fiberglass cloth patch was applied to the backside of the crack to give it as much real support as possible. 03. of 06.

Why use fiberglass filler in auto body repair?

The reason we use fiberglass filler in auto body repair is not really the added strength, but for the waterproof properties. It is recommended to apply a thin layer of fiberglass filler over any welding that is performed. Body filler absorbs moister, which will leads to corrosion and rust.

How to keep fiberglass from getting on skin?

Be certain to wear an approved dust respiration, gloves, eye protection, and you may even want to wear a disposable paint suit. If some of the fiberglass does get on your skin, take a cold shower. This will help keep your pores small and allow the fiberglass to wash off.

What is the difference between fiberglass and fiberglass filler?

Difference between fiberglass & fiberglass filler. Fiberglass filler comes in a can and is mixed with a cream hardener. It mixes a lot like regular body filler, but it is thicker and a little harder to mix. The filler actually has fiberglass mixed in it. It comes short hair and long hair. This is the length of the fiberglass ...

What to wear when sanding fiberglass?

You should always wear proper protective equipment when sanding any filler. However, extreme caution should be taken when sanding fiberglass products. It not only itches and irritate your skin, but it is extremely unhealthy to breathe the fiberglass. Be certain to wear an approved dust respiration, gloves, eye protection, and you may even want to wear a disposable paint suit. If some of the fiberglass does get on your skin, take a cold shower. This will help keep your pores small and allow the fiberglass to wash off.

Is fiberglass body filler stronger than regular body filler?

Both fiberglass fillers are stronger than regular body filler. The long hair filler provides the most strength out of the two. However, these fillers are very difficult to sand. The filler is also thick, which makes it hard to level and smooth like regular body filler.

Can you sand fiberglass?

As I mentioned, fiberglass does not sand well. That is why I recommend only applying a small amount to the welded areas and rough sanding it. After this is done, you can apply body filler on the top of the fiberglass filler and finish the repair as you normally would using body filler.

Does body filler rust?

Body filler absorbs moister, which will leads to corrosion and rust. By using the fiberglass, we eliminate the moister absorption problem. Since our main purpose is to seal the welded area, the short hair fiberglass is sufficient for the application.

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