
- washing the area with a good detergent, like TSP,
- then de-waxing/de-greasing the hull with something like Interlux Fiberglass Prep Wash 202, and
- then grinding/sanding the area around the gouge to a 12:1 bevel... and
- then re-building the area with several layers of fiberglass cloth and epoxy resin.
How do you fix a scratched fiberglass boat?
Then switch to 240-grit. To fix gouges and deep scratches, you’ll need “chop” (powdered fiberglass) filler, gel coat and gel coat reducer. Jot down your boat’s model and serial numbers and contact the manufacturer to order gel coat (about $100 per qt.) to match your boat’s color.
What is a fiberglass hull gouge?
A fiberglass hull gouge is so serious because it gets right through the layers of your hull’s protectant. It’s important to understand what you’ve lost with a gouge like that. One of the most important layers is the gel coat—the outer layer that creates a de facto seal between your boat’s hull and the aquatic environment.
Can You gel coat a fiberglass hull?
This gives you a chance to smooth out the edges a bit, which in turn makes it possible to add the gel coat more effectively. A fiberglass hull gouge is so serious because it gets right through the layers of your hull’s protectant. It’s important to understand what you’ve lost with a gouge like that.
How do you fix a gouge on a gel coat?
That’s because one of the best ways to repair a gouge is to use a high-speed die grinder or rotary tool featuring a burr nose. This gives you a chance to smooth out the edges a bit, which in turn makes it possible to add the gel coat more effectively.

How do you fix deep gouges in gelcoat?
As long as the gelcoat around the deep scratch is in good condition, you will be able to use gelcoat putty , requires mixing MEKP catalyst-once mixed properly it can be worked with a putty knife for filling, or you can make one using gelcoat and an aerosil filler/thickener.
How do you fix a deep scratch in a fiberglass boat?
5:3421:27How To Repair Deep Scratches On Your Boat Using Alexseal Paint!YouTubeStart of suggested clipEnd of suggested clipBut for the most part this initial sanding I'm gonna be using the 800 like I said to do all of theMoreBut for the most part this initial sanding I'm gonna be using the 800 like I said to do all of the initial. Knockdown of these edges around the perimeter.
How do you repair a large hole in a fiberglass boat hull?
3:1615:14Fiberglass Hull Repair how to easily fix a thru hull hole - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou know saturate the cloth. And apply it directly to the hole you want to make a patch um what iMoreYou know saturate the cloth. And apply it directly to the hole you want to make a patch um what i did was i laid the mat over the hole. And just with a black magic marker kind of marked out the size.
How do you repair a chip in a fiberglass boat hull?
0:043:27XS Ribs: How to do a Fibreglass / Gell Coat Repair of a Chip or ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipDifficult. So make sure the hole is all clean and dry mix up your resin a lot of people don't mix upMoreDifficult. So make sure the hole is all clean and dry mix up your resin a lot of people don't mix up enough resin.
How do you fix deep scratches on the bottom of a boat?
Fill any deep gouges and spend your time sanding out scratches while the filler sets up. Apply gel coat to the filled gouges and finish to the scratches and then final-sand the filled gouges. Buff all the repaired areas and then the rest of the boat. Apply any graphics to finish up.
Can you repair fiberglass with epoxy?
Epoxy is a great adhesive One reason that an epoxy product such as WEST SYSTEM® Epoxy is so useful for fibreglass boat repairs is that it's an incredibly effective adhesive. It creates a resilient bond to fibreglass, cured polyester laminates, wood and metals – even when you only use a thin film.
Can a fiberglass boat hull be repaired?
However, the repairability of fiberglass is one of its best characteristics. The most horrifying hole in a fiberglass hull is quickly healed with a bit of glass fabric, a supply of resin, and equal parts skill and care. And the repair is less patch than graft — a new piece of skin indistinguishable from the old.
What to use to fill holes in fiberglass?
When you are trying to repair a small hole in fiberglass, the best type of product to use is a premium epoxy. This will insure a proper repair and will not allow for shrinking of the material and create a water tight seal. We recommend the Hawk Epoxy Kit. It contains the epoxy resin, catalyst and filler for the job.
How do you fill holes in a boat?
6:169:08Part 3 - How to Repair Screw Holes in a Fiberglass Boat. - YouTubeYouTubeStart of suggested clipEnd of suggested clipPlace a piece of tape on the back side of the hole to keep the mixture from running out if there isMorePlace a piece of tape on the back side of the hole to keep the mixture from running out if there is no access to the back of the hole push a small piece of paper towel into the bottom of the hole. If
Can you repair chipped fiberglass?
FIBERGLASS CHIP REPAIR MADE EASY: One-part epoxy repair filler to fix fiberglass boat damage; It's a complete fiberglass repair kit for boats in one tube. EASY GELCOAT REPAIR KIT: Just clean, apply, level and wipe away smears; Fixes chipped fiberglass and deep cracks in seconds.
Can you dent fiberglass?
Final Words. A fiberglass door is reasonably durable but a strong force can put a dent on the surface. Repairing this material can be challenging since it requires precision and patience to finish the job with little to no errors.
How do you touch up a fiberglass boat?
0:245:22How To Repair Boat Gelcoat [MATERIALS LIST ] | BoatUSYouTubeStart of suggested clipEnd of suggested clipSo wipe them down with acetone gets rid of any surface contaminants wax. And what's left of the dirtMoreSo wipe them down with acetone gets rid of any surface contaminants wax. And what's left of the dirt. So that we don't push that into the repair just slapping on some chalk I was really effective.
How much does it cost to fix a scratch on a boat?
Fortunately, it's relatively inexpensive to do a fiberglass repair. Boat scratches, deep gouges, and even holes can cost less than $500 in materials.
How do you use rubbing compound on gelcoat?
0:215:30Compounding Gel Coat - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the way we use is we use it with a low rpm starting 600 rpm and never going about 1800 rpm yourMoreSo the way we use is we use it with a low rpm starting 600 rpm and never going about 1800 rpm your heaviest cut is going to come at your low rpm. If you heats up to the higher rpms.
How do you fix large gelcoat damage?
2:236:04Boat Gelcoat Repair On Vertical Surface [MATERIALS LIST ] | BoatUSYouTubeStart of suggested clipEnd of suggested clipI might need to add just a little bit of extra tint just to take that down and make it a perfectMoreI might need to add just a little bit of extra tint just to take that down and make it a perfect match. I've catalyzed the gel coat and now using a foam brush.
How do you use gelcoat fillers?
2:334:21Filler Gel Coat - Bow Repair - Fiberglass GRP Damage Part 2YouTubeStart of suggested clipEnd of suggested clipFirst thing I'm going to do is flatten all this off and again we're going to use 80 grit Sun SunMoreFirst thing I'm going to do is flatten all this off and again we're going to use 80 grit Sun Sun paper around a sanding block to rub this nice and flat and to get really excess material we
How to fix deep scratches on boat?
To fix gouges and deep scratches, you’ll need “chop” (powdered fiberglass) filler, gel coat and gel coat reducer. Jot down your boat’s model and serial numbers and contact the manufacturer to order gel coat (about $100 per qt.) to match your boat’s color.
What is the gel coat on a fiberglass boat?
All fiberglass boats have a thick structural core of fiberglass strands impregnated with polyester resin. But the part you actually see is the gel coat. That’s the thin layer of pigmented resin that gives the boat its sheen and color. Most light scratches are in the gel coat layer.
How to mix gel coat?
Mixing gel coat is a messy and stinky process—so wear chemical-resistant gloves, safety goggles and a respirator. Start with a small amount of gel coat and stir in the chop and hardener to make a putty that’s the consistency of peanut butter (Photo 3).
What is a repair pro?
A repair pro shows you how to make invisible fixes for scuffs, dents and scratches in fiberglass boats and other fiberglass items. You'll save a ton of money if you're patient and use the proper tools.
Can you spray gel coat on fiberglass?
Spraying gel coat isn’t like spraying paint. It splatters on and has to be sanded and buffed to get to a smooth gloss. So don’t be disappointed that the finish isn’t paint-like right away during your fiberglass boat repair.
How to repair a gouge in a wall?
Repairing structural gouges involves several steps. First, remove all wax and grease from the work area by wiping down the area with acetone and a clean rag. Next, use a sander and coarse grit sandpaper to expose grind away the structural gou ge. Go no deeper than you must, and wipe down the area with acetone to be sure that the damage is gone.
How to make air bubbles out of resin?
Use a fiberglass roller to roll out the air bubbles. Wait a minute and repeat for the next layer of cloth. Wait a minute and repeat for the third layer of cloth. At this point, I wait until the resin is beginning to "gel", and then add 3 more layers of cloth using a fresh batch of resin mixture.
