- Obtain Rebuild Kit. The first step in the repair process is to obtain an injector pump rebuild kit. ...
- Take Injector Apart. Remove the O-rings at either end of the injector and soak it in carburetor cleaner overnight. ...
- Clean Injector While Applying Power. The injector is controlled by a solenoid which opens a valve. ...
- Rebuild Injector. Cut off the pintle cap and remove the spacer. Be extremely careful from this point forward. ...
Full Answer
Is it time to change your diesel fuel injection pump?
The time of when fuel is injected can be altered to be injected at different points in time. The manufacturer of an engine does recommend certain timing, which is the timing they set it at when the engine is first made. This timing is usually balanced to get as much power as possible, while still remaining in legal limits for emissions.
How to rebuild injector pump?
- Raise the hood of the car an inspect the fuel injector rail while the car is running at idle.
- Shut the car off immediately if a leak is present.
- Disconnect the injector wiring harness and remove the fuel rail bolts that hold the rail in place.
- Remove the upper and lower O-ring seals on the injectors.
How do you repair a fuel pump?
Things to check before attempting to fix fuel pump
- Check the fuel level: Ensure there is enough fuel in the tank
- Check fuel pump noise: Examine the car for noise on the fuel pump which is a usual swish sound when you turn on your ignition. ...
- Check the fuel filter: Check and confirm whether the fuel filter is blocked or not. ...
Who rebuilds diesel injectors?
Diesel engine parts and diesel engine overhaul and rebuild kits for marine engines ... galvanised steel with LDPE covering, injection moulding and rubber... Metsan Ltd. is an ISO 9001:2000 ...
Can you repair a diesel injector pump?
Fuel Injection Pump Repairs and Rebuilds This service is offered to help deter further costs in the future. Rebuilding injection pumps usually has an average cost of $300 here at Hart's Diesel. Depending on how extensive the repair or rebuild is, the price can be cheaper or more expensive.
Can an injector pump be repaired?
Fuel injection pumps Most repairs are carried out at our fully equipped work shop, being bench tested and calibrated to the manufacturers specifications, however some repairs can be carried out on site without the need to remove the fuel pump from the vehicle.
What causes diesel injector pump failure?
A major cause for fuel injection pump problems is the use of dirty fuel. Over time, residue builds up throughout your system. Using poor-quality fuel exacerbates this issue. Bring your vehicle in for auto repair if you notice sputtering or your vehicle hesitates when accelerating.
What are the symptoms of a faulty diesel injector pump?
Dirty Fuel Injector SymptomsThe Engine Misfires. Dirty fuel injectors may cause your vehicle's engine to misfire. ... Idling Gets Rough. Does your vehicle sputter and shake when you're at a stop sign or sitting in traffic? ... Your Gas Mileage Tanks. ... The RPM Needle Starts to Dance. ... Your Car Won't Start.
How do I test my injection pump?
The inj pump does all the really hard work of delivering the fuel to the cylinders via the injectors. To test the lift pump, once the engine is running, open the bleeder at the fuel filter. The engine should stay running and the fuel should really squirt out.
How do you check a diesel fuel pump?
Loosen your in-line fuel filter hose clamps using a screwdriver, then check the filter to make sure there aren't any obstructions. – Use a fuel pressure gauge: Attaching a fuel pressure gauge to the pulse hose coming out of your fuel pump will help you show if your fuel pump is putting out the right pressure.
How much does it cost to rebuild a injector pump?
The Best in Auto Repair The average cost for diesel injection pump replacement is between $1,747 and $2,367. Labor costs are estimated between $478 and $603 while parts are priced between $1,269 and $1,764. This range does not include taxes and fees, and does not factor in your specific vehicle or unique location.
How do I know if my injection pump is out of time?
You can check the injection timing by measuring the injector pump's stroke at TDC using a dial indicator.
How much does it cost to rebuild a injector pump?
The Best in Auto Repair The average cost for diesel injection pump replacement is between $1,747 and $2,367. Labor costs are estimated between $478 and $603 while parts are priced between $1,269 and $1,764. This range does not include taxes and fees, and does not factor in your specific vehicle or unique location.
How long does a injection pump last?
It takes gas from the gas tank and sends it to the engine so your car, truck, or SUV can start and run. Your vehicle's fuel pump should last at least 100,000 miles or more.
When should I change my diesel fuel pump?
Power issues: Does your vehicle ever lose power, or start to slow down? This probably is a sign that you need to replace your diesel fuel pump. Filter issues: If the filter of your vehicle seems like it is malfunctioning in any way, this could indicate diesel fuel pump problems.
How do I change an injector pump?
0:092:35How To Install A High Flow Injection Pump - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe have to remove a plug in the back of the stock injection pump but be very careful. So nothingMoreWe have to remove a plug in the back of the stock injection pump but be very careful. So nothing falls out. We'll switch the small spring over from the stock plug to the supplied fitting.
How to repair injector pump?
The first step in the repair process is to obtain an injector pump rebuild kit. This usually includes a filter, spacer, pintle cap, and o-rings. These parts will be fitted to your vehicle’s make, model, and year. Find a large quantity of carburetor cleaner and bucket as well. Remove the injector pump from the fuel line. Bring it to a clean, well-ventilated, and well-lit work area.
How to clean an injector?
Find an old injector wiring connector from a junk yard and use it to wire the injector a battery and to the ground. Apply power briefly to open the valve and clear the injector. However, do not apply power to the injector continuously or you will overload it. Continue to clean the injector with an ultrasonic cleaner if you have one available.
How to clean carburetor injectors?
Remove the O-rings at either end of the injector and soak it in carburetor cleaner overnight. The next day, remove the injector from the bucket and blow it clean with compressed air. Rinse the remaining cleaning solution from the injector.
What is the pump in a car engine?
Injector pumps are among the most critical components of a vehicle’s engine. The fuel injector controls the flow of gasoline or diesel into the combustion chamber. Over time, impurities in the fuel will cause sludge and deposits to build up on the injector.
Can fuel injectors be damaged?
The internal components of the fuel injector are very delicate and can be damaged easily by rough handling or the wrong cleaning chemicals. The tolerances on the injector are very low and it easy to mess it up.
Why does my fuel injector plug up?
Over time, impurities in the fuel will cause sludge and deposits to build up in the injector. This reduces engine performance and can eventually cause the injector to plug up. The three main causes of fuel injector failure are a burnt-out solenoid, corroded electrical contacts, or leaky seals.
How to clean carburetor injectors?
Remove the O-rings at either end of the injector and soak it in carburetor cleaner overnight. The next day, remove the injector from the bucket and blow it clean with compressed air. Rinse the remaining cleaning solution from the injector.
How does an injector work?
The injector is controlled by a solenoid which opens a valve. Opening this valve while you are blowing air through the injector is critical to a thorough cleaning. Find an old injector wiring connector from a junk yard and use it to wire the injector a battery and to the ground.
Can you remove injectors yourself?
The tolerances on the injector are very low and it easy to mess it up. If you are not confident in your abilities you can opt to remove the injector yourself and send it away for rebuilding. This is cheaper and more convenient than visiting a garage. Continue reading below Our Video of the Day.
Can fuel injectors be damaged?
However, you must be careful. The internal components of the fuel injector are very delicate and can be damaged easily by rough handling or the wrong cleaning chemicals. The tolerances on the injector are very low and it easy to mess it up.
Diesel Fuel Injection Pumps – Quick Overview
So what does a diesel oil injection pump do? It’s about as simple as you'll get: fuel injectors supply fuel to the engine’s combustion chamber. High-performance automobiles usually have one fuel injector per cylinder, and therefore the pump “injects” fuel into the combustion chamber – hence the name “fuel injector.”
The pressure-Packed fuel injection system
Today’s diesel oil injection pumps are struggling – even more pressure than what was once considered “normal.” Around 15-20 years ago, it had been common for fuel injector pumps to process fuel during a system at around 10,000 to 15,000 psi (pounds per square inch). But that’s only about half what engines are expected to try to today.
A Pair of Reasons that specify Fuel Injector Pump Failure
99% of diesel oil injector failure is often traced to 2 different issues:
Maintenance Reminder
Here’s the great news about fuel injector pump problems: avoiding disaster is straightforward. In fact, if you are doing these three things, you’ll enjoy great performance and minimal repair costs:
How to clean injector pump?
Before you get started on the injector pump, the day before you need to completely clean and degrease your engine. Washing it the day before will give the engine plenty of time to dry.
How to remove injection lines from fuel line?
You need to remove the injection lines from the valves using as flare nut wrench. If you have steel injection lines, you will need to bend them to get them out of the way. Take care not to bend them too much, because you will reuse them and they will have to bend back to their original position. Once the lines are removed, you need to remove the locks on top of the valves. Now that the locks are removed, you will find that there is dirt in the area. Using carb cleaner and a toothbrush, clean the area completely. Carb cleaner dries quickly, and you should never use water, it could end up in your fuel system.
Why is my injector pump leaking?
The injector pump itself has a good reputation, and if you are experiencing leaking from around the injector pump it is most likely caused by broken O-rings. These O-rings are very inexpensive and will more than likely fix your issue.
Do you need to degrease a pump?
Everything needs to be degreased before you begin, so that you do not get any dirt or debris into the pump or delivery valves. When you are working, you need to keep your hands clean as well, it is a good idea to use disposable gloves.
