Repairing Guides

how to repair drive shaft

by Ray Beahan Published 3 years ago Updated 2 years ago
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  1. Step one requires unbolting the bolts that are holding the drive shaft. You need to remove the driveshaft to perform a drive shaft repair on your vehicle.
  2. Now it’s time to remove the universal joint of your driveshaft. ...
  3. Next up, we can apply some pressure to the universal joint to pop it loose and remove the universal joint from the drive shaft.
  4. After you press the universal joint, you need to remove the bearing cap out from the universal joint.
  5. Before placing the new universal joints in, you have to prep the driveshaft and the flange and clean the debris from the old part.
  6. This step requires mounting the new universal joint and reverse the whole process. Just don’t forget to grease the universal joint to protect it from the elements.

Part of a video titled Driveshaft Repair | Spicer Garage - YouTube
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And if there are it needs to be replaced. You also need to look at the driveshaft tube to make sureMoreAnd if there are it needs to be replaced. You also need to look at the driveshaft tube to make sure all the balance weights are still on and there's no dents in the shaft.

Full Answer

How much does it cost to repair a drive shaft?

Usually, the Drive Shaft Repair costs will differ based on what caused the issue and how fast it can be repaired. If you just have to replace it, that would be anywhere from $500 to $1000. However, you can also expect the cost of the parts to be around half that number and the labor costs around $200.

What are the symptoms of a bad drive shaft?

What a Bad Driveshaft Noise Sound Like and How to Tell if a Driveshaft is Bad

  • Rattles. A broken or damaged driveshaft will typically cause a bad vibration and rattling when you're on the gas.
  • Squeaks. A damaged coupling or bad driveshaft bearing can cause this noise, but this symptom is rare. ...
  • Clunks and other harsh noises. This is the most common symptom of a damaged driveshaft. ...
  • Uneven acceleration. ...

How to straighten a drive shaft?

  • The process creates high material stresses in concentrated areas. ...
  • Spot heating can create a heat-affected zone that is undesirable in critial application shafting. ...
  • Spot heating creates a slightly raised bump in the shaft material in the area that was heated. ...
  • The process can be very time-consuming. ...

More items...

What is the price for a new drive shaft?

This means it is important to ensure that you use a drive shaft that is specific to your car. Because of the vast differences between drive shafts, the price also differs greatly. In most cases, a new drive shaft costs somewhere between $300 and $1300. Fortunately, it only takes about an hour to replace it.

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How much does it cost to repair the drive shaft?

Driveshaft Replacement Cost On average, you can expect to pay anywhere from $400 to $1,260 total but it can easily approach close to $2,000 for some vehicles. If you have a four-wheel drive vehicle, you may have two driveshafts but in most cases, only one will need to be replaced.

How long does it take to repair a drive shaft?

That's very difficult to answer due to the multiple variables involved in removing and replacing hard to access components such as the center driveshaft on a front wheel drive vehicle like your Edge. However, in general, this type of job can often be completed in one business day; or less than 8 service hours.

Can a drive shaft be welded?

Friction welding provides a high-strength, cost-effective solution to join drive shafts together. The result is complete metal fusion without the need for fluxes, fillers, gasses, or an external heat source.

How do you repair a broken shaft?

0:123:10How to Repair a Drive Shaft Using Forming Techniques - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst we clean the damaged area of the shaft. We undercut the repair area and roughen the profileMoreFirst we clean the damaged area of the shaft. We undercut the repair area and roughen the profile with a grinder next between the prepared area to remove all surface contaminants.

Can drive shafts be fixed?

Usually, the Drive Shaft Repair costs will differ based on what caused the issue and how fast it can be repaired. If you just have to replace it, that would be anywhere from $500 to $1000. However, you can also expect the cost of the parts to be around half that number and the labor costs around $200.

Is it hard to replace a driveshaft?

Changing a drive shaft is actually a simple task that a home mechanic can undertake without too much trepidation. It's just a case of being thorough, being safe, and of course having your trusty Haynes Manual to hand.

What causes drive shaft failure?

Improper stiffness matching between the left and right smooth shafts, which results in a larger torque transmitted to the right spline, is the root cause of the drive shaft failure.

How do you weld a drive shaft straight?

7:4216:15How to shorten a driveshaft at home. - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt.MoreIt.

How can I balance my drive shaft at home?

2:0213:55Driveshaft Manual Balancing - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou want to do this with two hose clamps because we're going to use two of them to balance theMoreYou want to do this with two hose clamps because we're going to use two of them to balance the driveshaft. Find the heavy spot. And place the hose clamps onto the. Driveshaft.

How do you weld a worn shaft?

3:385:17Build up a worn or undersize shaft - a quick and dirty fix - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo that will do the job to be safe it's a good idea to put Loctite on there or it can get bearingMoreSo that will do the job to be safe it's a good idea to put Loctite on there or it can get bearing locked or oh so make a bearing gap-filler.

How do you weld a shaft?

0:0013:37Tig Welding Stainless Steel Shafts - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust enough to put about a 1/8 radius in there where the Machinists can come back and machine a niceMoreJust enough to put about a 1/8 radius in there where the Machinists can come back and machine a nice radius in that corner. Very simple repair nothing to that one pass.

How do you spray weld a shaft?

2:5351:05SNS 300: Spray Welding a Blower Shaft - YouTubeYouTubeStart of suggested clipEnd of suggested clipWhat we'll do is just turn it down to just above the diameter of the threads. And it will machine aMoreWhat we'll do is just turn it down to just above the diameter of the threads. And it will machine a heavy sleeve and shrink a sleeve on there and then turn it back to size.

What happens if my drive shaft breaks while driving?

If your driveshaft breaks while driving, the result would be: Immediate loss of steering. Inability to go forward or backward. Inability to accelerate.

Can a broken drive shaft damage transmission?

A broken axle can damage a transmission because the two parts are connected. The axle transmits power from the engine to the wheels, and the transmission controls the gears. The car may not be able to shift gears properly, and it may eventually break down. A broken axle can also damage the tires.

What causes drive shaft failure?

Improper stiffness matching between the left and right smooth shafts, which results in a larger torque transmitted to the right spline, is the root cause of the drive shaft failure.

How often does a drive shaft need to be replaced?

about 75,000 milesWhile there is no set lifespan of a driveshaft, it typically can last about 75,000 miles. Keep in mind depending on the vehicle, and wear and tear you may get much less or much more.

How much does it cost to replace a driveshaft?

But you can save money by replacing the driveshaft yourself if you have the tools and know-how. Most replacement driveshafts cost somewhere between $300 and $800. Of course, the exact price will depend on various factors, such as the year, make, and model of your vehicle.

What is a driveshaft in a car?

A driveshaft is essentially a long shaft comprised of tubes, joints, and (in some cases) a center support bearing. Although the entire driveshaft rarely fails, its ...

Can a driveshaft wear out?

Although the entire driveshaft rarely fails, its bearing and joints can wear out over time. When that happens, it’s almost always easier to replace the entire driveshaft instead of the individual parts. There are also some driveshafts that are not serviceable and must be replaced as an assembly.

What causes shafts to shut down?

In the marine industry, gland packing and bushing damage to the shaft together with sand abrasion and sea water exposure can lead to erosion-corrosion on shafts. Additionally, oversized keyways, a crucial component that connects the rotating equipment to the shaft, may cause shaft dysfunction. Worn and damaged shafts can shut down ...

Why are shafts worn?

In the mining industry, shafts can become worn or damaged due to vibration, friction and abrasive media. In the marine industry, gland packing and bushing damage to the shaft together with sand abrasion ...

What is shaft wear?

Shaft Wear and Damage. Shafts are a critical component of rotating equipment. Shafts are used to transmit power from one part to another or from a machine that produces power to a machine that absorbs power. Shafts are usually operated in immersed or semi-immersed conditions and are subject to damage by corrosion or chemical attack.

Can welding cause damage to a shaft?

If not carefully controlled, these conventional methods will cause residual damage to the shaft. They also require the disassembly of the machine. There are problems associated with welding and thermal spraying. Welding can create heat stresses that will tamper and distort the metal, lowering its load bearing capacity.

Can welding be used to repair metal?

Welding can create heat stresses that will tamper and distort the metal, lowering its load bearing capacity. Metal spraying can only be used to repair damage up to a few 1000s of an inch. These problems and limitations can be avoided by using a combination of polymer tehnology and proven Belzona application techniques.

Should You Replace Or Repair A Drive Shaft?

As previously mentioned, many signs and symptoms can appear if the drive shaft does not work properly.

Drive Shaft Replacement Cost

When replacing a drive shaft, all the aforementioned parts will usually be replaced alongside the drive shaft itself.

Drive Shaft Repair Cost

A drive shaft that has broken into two pieces cannot be repaired. However, in many cases, the problem can be due to a joint or another part that works together with the drive shaft.

Symptoms Of A Bad Drive Shaft

Before you replace a drive shaft, it is important to determine whether or not the drive shaft needs to be replaced. Unless the drive shaft has broken in half, it can be difficult to differentiate between the possible problems.

Summary

A drive shaft is usually seen in rear-wheel-drive cars. Its purpose is to transfer the power and torque produced by the engine at the front to the rear wheels.

What should a broken drive shaft repair cost?

Usually, the Drive Shaft Repair costs will differ based on what caused the issue and how fast it can be repaired. If you just have to replace it, that would be anywhere from $500 to $1000. However, you can also expect the cost of the parts to be around half that number and the labor costs around $200.

How to save money on this repair

Do the research. It may be tempting to perform a driveshaft repair on your own. If you don’t however have the proper tools then attempting a drive shaft repair on your own will end up costing you more money in the long run.

How to fix a Broken Drive Shaft if you absolutely have to?

WARNING: Drive shaft repair is a crucial part of your car and can cause various other issues if the repair or replacement goes wrong.

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