Repairing Guides

how to repair gelcoat on a bass boat

by Mckenzie Schamberger Published 3 years ago Updated 2 years ago
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Wet-sand the cured gelcoat with 320-grit wet/dry paper on a soft sanding block. Confining work to the immediate repair area, continue wet-sanding with 600-grit paper until nearly even with surrounding gelcoat. Finish wet-sanding with 1,000-grit paper; then buff out with rubbing compound followed by a coat of wax.

Part of a video titled Bass boat gel coat repair demonstration/experiment - YouTube
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It comes with quite a bit of gel code and dye and hardener. And really everything you need to doMoreIt comes with quite a bit of gel code and dye and hardener. And really everything you need to do quite a large repair or several smaller. Ones.

Full Answer

How do you repair gelcoat on a boat?

The process for repairing gelcoat on flat surfaces starts by preparing the area to be repaired by thoroughly cleaning the area with soap and water and then acetone. Use a Dremel with a burr bit to open up the repair area, then vacuum the dust. Mix the gelcoat according to manufacturer directions and add any coloring to match your boat's gelcoat.

How long does gelcoat last on a boat?

Protect your gelcoat surface by applying a wax layer on top of that. It’ll help gelcoat stay like new for years or maybe decades. Gelcoats don’t wear off quickly. Not even after using the boat for decades. So make sure to inspect the boat thoroughly before deciding to scrape off the gel coat.

Can wax gelcoat be repaired?

Wax gelcoat is the best option to repair gelcoat because it will cure in the air without any additional components needed. 2 Mix the new gelcoat according to the manufacturer’s instructions. Pour the amounts of each part recommended by the manufacturer into a plastic or paper disposable cup.

How do you wet sand gelcoat?

Wet-sand the cured gelcoat with 320-grit wet/dry paper on a soft sanding block. Confining work to the immediate repair area, continue wet-sanding with 600-grit paper until nearly even with surrounding gelcoat.

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How do you restore the gel coat on a bass boat?

0:483:49Restore Faded Bass Boat Gelcoat with Poli Glow - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou a lot of time and money by not having to sand down the gel coat. And then spray new gel coat orMoreYou a lot of time and money by not having to sand down the gel coat. And then spray new gel coat or even painting it you could literally restore.

Can boat gel coat be repaired?

0:085:22How To Repair Boat Gelcoat [MATERIALS LIST ] | BoatUSYouTubeStart of suggested clipEnd of suggested clipAnd if I leave that moisture is gonna get in so all I'm gonna do now is just grind this out and fixMoreAnd if I leave that moisture is gonna get in so all I'm gonna do now is just grind this out and fix this and then we'll end up with a seamless repair.

How do you fix broken gelcoat on a boat?

1:478:44How To Fix Spider Cracks, Hairline Cracks, and Crazing in ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt is to use a syringe. So I'm going to suck up a syringe full of gel coat. And then I'm going toMoreIt is to use a syringe. So I'm going to suck up a syringe full of gel coat. And then I'm going to squirt this into a paper cup.

How do you fix worn gelcoat?

0:1221:28How to Repair Gelcoat Damage - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou'll get the acetone for white and amber appear before you start and various wet and dry papersMoreYou'll get the acetone for white and amber appear before you start and various wet and dry papers and polishing compound to then finish the repair.

Can gelcoat be restored?

A multicoat application can restore the shine to weathered gelcoat for up to a year, but when it is time to renew it, you will need to remove the old sealer using the special stripper supplied in the kit (or available separately). Apply five fresh coats of sealer and your boat should shine for another year.

Do you have to sand between coats of gelcoat?

Sanding between coats is not necessary unless a surfacing agent has been added to your gel coat. Once your repair is covered, feather a 'flow' or sanding coat on the masked-off area making layered passes to avoid a buildup of gel coat in any one area. Each of these coats of gelcoat may involve several passes.

How do you fix deep gouges in gelcoat?

Begin by sanding around the area and the scratch with 320-grit paper. Again, be cautious not to remove too much material. After sanding, use a Dremel tool to clean out the gouge a bit, then feather the edges of the scratch with 180-grit. This helps the gelcoat blend in and helps hide the edges of the filled scratch.

How much does it cost to repair gel coat on a boat?

Average Cost Estimate to Re-Gelcoat a Boat So, if you are getting professional, they might charge you around $300 to $500 per foot for the entire process. One-third of the cost is for the materials, and the rest two-third is the labor cost.

Can you paint over gelcoat cracks?

If the gelcoat is in good condition with no major cracking or crazing, the job is relatively straightforward—clean and prepare the surface, apply an epoxy primer, sand the primer, remove the sanding residue and then apply the topcoat.

What causes gel coat cracking?

Thermal Fatigue Gelcoat Cracks The environment can dramatically affect gelcoat. Wax can protect it from fading but there is no way to protect gelcoat against the repetitive expansion and contraction of temperature change. This movement can cause cracking, which may appear in a parallel or a random pattern.

How do you use gelcoat fillers?

1:364:21Filler Gel Coat - Bow Repair - Fiberglass GRP Damage Part 2YouTubeStart of suggested clipEnd of suggested clipYou don't want to leave it. Super standing it just makes life a lot easier to sundown later on butMoreYou don't want to leave it. Super standing it just makes life a lot easier to sundown later on but we don't want it to be shallow. Either. Just run your spatula. Over.

Can gelcoat be used as a filler?

Gelcoat filler is a filled version of polyester gelcoat. Due to its Higher viscosity, gelcoat filler allows you to fill larger voids, gouges, scrapes etc on vertical surfaces without sagging.

Can you apply gelcoat with a brush?

Applying Gelcoat by Brush or Roller – (Use a Brushable Gelcoat) When applying gelcoat by brush or roller, we recommend the Ultra Plus Brushable Gelcoat. (other Gelcoats are best applied by Spray) The Ultra Plus Brushable Gelcoat is designed for self-leveling and is a much easier application.

What is gelcoat putty used for?

Gelcoat Repair Putty is the BEST choice if you're in need of a fiberglass gelcoat repair kit! If you are wondering how to repair fiberglass or gelcoat on a boat then this Gelcoat Putty is the ONLY product you'll need to use, and the easiest way to fix it! 100% U.S. MADE! QUICK SET!

Can I use rubbing compound on gelcoat?

3M's Super Duty Rubbing Compound is the stuff to get if your gelcoat is heavily oxidized. Next, work the compound in with the machine at slow speed, and in short bursts, to avoid overheating the pad. Work back and forth in a small area until you feel as if you've given equal treatment to the entire surface.

How do you make gel coat look new?

3:1833:12How To Restore Shine To Fiberglass Boat Gelcoat [ WEBINAR ] | BoatUSYouTubeStart of suggested clipEnd of suggested clipYou want to use a circular motion make sure you cover every little inch of the gel coat. And againMoreYou want to use a circular motion make sure you cover every little inch of the gel coat. And again you want to do two coats. Now here's the good news even though you have to apply a thick paste wax.

How do you restore oxidized gelcoat on a boat?

0:096:07Restoring Heavily Oxidized Gel Coat - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is 3m rubbing compound. And it works great for polishing out the scratches.MoreThis is 3m rubbing compound. And it works great for polishing out the scratches.

Can you gelcoat over existing gelcoat?

First thing you want to do is look at the surface you want to apply gelcoat to. If the surface is already covered with gelcoat, or if the surface is a fiberglass, or polyester resin, then applying gelcoat will be a snap. If the surface is paint, then the paint would have to be removed before applying the gelcoat.

Does gelcoat need a hardener?

0:033:47How to Mix Polyester Gelcoat - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe're going to mix a quart up today. So if it was very hot if it was between 80 and 90 degrees weMoreWe're going to mix a quart up today. So if it was very hot if it was between 80 and 90 degrees we would use 9 cc's of hardener.

Can you put gel coat on top of gel coat?

0:365:32The Difference between Gelcoat and Flowcoat (Topcoat) - YouTubeYouTubeStart of suggested clipEnd of suggested clipBetween the two components. Now you can't put a gel core as an external cooling because of that tagMoreBetween the two components. Now you can't put a gel core as an external cooling because of that tag enos. Now that tackiness will eventually go away but will probably attack attract dust and dirt.

How to remove PVA from a drywall wall?

Finish with a light sanding using 1,000-grit paper and buff the area with rubbing compound. Buffing gelcoat must be done delicately so as not to create heat that can stain the surface. Finally, apply a coat of wax-based gel coat polish .

How to restore gelcoat on boat?

If your gelcoat has oxidized, giving it a dull, chalky appearance, you can simply use a gelcoat oxidation remover to sand and polish the surface to a low sheen without the need for full repairs.

What to use to fill scratches on boat?

Deep scratches and gouges need to be filled with resin and an epoxy-based filler before continuing. Although more expensive than polyester filler, epoxy adheres better and lasts longer. However, there are additional steps you need to take before applying the final coat of gelcoat and/or boat paint.

Why does gelcoat crack?

Despite the durability of gelcoat, the tough film can deteriorate over time. High-performance speed craft, such as bass boats, flex as they move through the water, causing the rigid boat gel coat to crack. Spider and hairline cracks can also occur from environmental stress or impact. The keel is especially prone to damage from accidental impact ...

How to get rid of gelcoat spatter?

Tape off any sensitive items or adjacent areas that may be damaged from gelcoat spatter or accidental sanding. You can also apply masking paper to prevent overspray if you are using a spray gelcoat restorer. Sand the entire taped-off area with 360-grit paper and clean up with acetone.

How much does it cost to repair gelcoat on a boat?

For large surface repairs, it is recommended that you take your boat to a professional, which can cost between $70 and $110 per hour .

What is Durabak overcoat?

Durabak is a more heavy-duty and flexible alternative to gel coat that won’t crack or peel over time or get scratched from impact.

How long does it take to repair gelcoat?

Use a small wood or plastic putty knife to spread the gelcoat smoothly over the gelcoat repair. You should have about 10 to 15 minutes of working time after adding the catalyst before it starts to harden and is no longer fluid. Fill the repair slightly higher than the surrounding surface to allow for sanding.

Can you repair a fiberglass boat with gelcoat?

It might be from a muffed landing, a dropped pair of fishing pliers or just a hole drilled in the wrong place. You can usually fix gelcoat repairs yourself. It takes a bit of patience, but do it right and few will notice.

Can you match gelcoat on a boat?

Match the Color. For current boats, your dealer might be able to supply matching gelcoat. But due to weathering on your boat, it may not match. There are kits from companies such as Evercoat with pigments to add to the resin for a match.

How long does it take for gelcoat to dry?

Let the gelcoat dry for at least 8 hours to cure. Leave the repaired area to dry overnight or for at least 8 hours. This will ensure that the gelcoat is hard enough for sanding and finishing. Touch the gelcoat to make sure it is hard before you proceed to sand it.

What is gelcoat on boats?

Gelcoat is the protective coating that covers the fiberglass of boats and other watercraft. When you get a gouge or a scratch in the gelcoat of your fiberglass, you will have to clean it up by grinding or sanding before you can repair it. Then, you’ll need to buy a wax gelcoat repair kit that matches the color of your gelcoat ...

What is a dremel tool?

A Dremel tool is a rotary tool that you can attach all kinds of bits to for things like sanding, grinding, and polishing. A burr bit is a type of bit that comes in various cone shapes and can be used for sanding and grinding. You can get both things at a home improvement store or order them online.

How to smooth out scratches on a car?

Switch to 150-grit sandpaper and sand until the scratched area is evenly smooth, then switch to 240-grit sandpaper and sand it until the texture becomes even smoother and the damage is blended in to the area around it. You can use this method for very thin scratches that don’t have sharp edges. ...

How to make gelcoat with peanut butter?

Pour the amounts of each part recommended by the manufacturer into a plastic or paper disposable cup. Stir it with a mixing stick for at least 1 full minute or until it is about the consistency of peanut butter. Wear gloves, safety glasses, and a face mask when you mix the gelcoat.

What to use to mix gelcoat?

Wear gloves, safety glasses, and a face mask when you mix the gelcoat. If your gelcoat repair kit doesn’t come with a mixing stick, then use a clean craft stick (like a wooden popsicle stick) to mix the gelcoat.

How to fix a spot on a car?

1. Purchase a wax gelcoat repair kit that matches the color of the damaged spot. Gelcoat repair kits come with 2 parts that you mix together right before applying it to the damaged area. Try to match the color as closely as possible or get a kit that has different pigments you can add while mixing to change the color.

How to restore gelcoat?

2. Pour some wax onto a soft cloth or foam pad. How much wax you should use will depend on the type of wax you're using. Check the container to see exactly how much you should pour onto your cloth or foam pad. The best wax to use for restoring your gelcoat is marine wax.

How to restore shine to boat gelcoat?

Restoring your gelcoat can help restore the shine of your boat and protect its surface. Begin by making sure any surface dirt and stains are removed. If your gelcoat is looking really dull, with no bright or shiny spots, you'll need to apply polish first.

How to apply wax to a boat?

Use a cloth to apply the wax by hand. Hold the cloth in the palm of your hand. Starting at one end of the hull, press the cloth against the hull of the boat and rub in the wax using a circular motion. You can move clockwise or counterclockwise, but stick to one direction.

How to polish a boat?

1. Pour a small amount of polish onto a soft cloth. Most boat supply stores carry gelcoat polish. The label on the polish you choose should tell you exactly how much to use. However, you don't want to use too much, since you'll be working in small sections, no bigger than 1 ft (0.30 m) square.

How to make gelcoat shine?

2. Rub the polish into the gelcoat. Hold the cloth with the polish on it in your dominant hand. Then use small circular motions to rub the polish into the gelcoat. Continue rubbing until the surface gets a glassy shine. ...

How to wax a boat by hand?

If your boat is large, or if you just don't have the time or patience to apply wax by hand, you can use a buffer. The foam pad will latch onto the buffer. Then place the pad flat against the hull of the boat and turn it on.

How to get a stain out of a sandpaper?

Wear rubber gloves and eye protection before you apply the remover. Use a rag to swab the cleaner across the stain and then let it sit for 20 minutes. Use a hose to rinse off the remover. Depending on how bad the stain is, you may need to apply more than 1 coat.

How long does gel coat last on a boat?

You might want to skip coating your boat with a gel coat. But here’s the problem- boats with gel coat paint layer can last for decades. On the other hand, boats with only a paint layer will require extensive repair works in about 8 to 10 years, changing depending on the usage.

How thick is gelcoat?

A 14 feet hull can be covered with one-quarter of gelcoat at a 0.254mm to 0.381mm thickness. It’s a general rule that the gelcoat preparations occur in batches of 5 ounces. After the gel preparation, you’ll have around 15 to 20 minutes to apply it on the boat.

Can you use gel coat polish on a boat?

Use a good quality polish if the gel coat isn’t highly oxidized. Using the polish on a messed up gel coat won’t be effective. On the other hand, rubbing compound can take off oxidation easily without rubbing too hard. So make sure not to put in too much strength because that might damage the boat’s surface.

Is gelcoat oxidized?

If the gelcoat has a chalk-like powdery look, it’s more likely to be highly oxidized. Polishes find use if the oxidization level is low, whereas a rubbing compound is best if the boat surface is highly oxidized. Now apply the gelcoat once you get a shiny surface after taking care of oxidization.

Is it good to paint over gelcoat?

Paint is an essential part of boat repair, enhancing the overall look and helping seal the hull. Painting over the gel coat is good because the gelcoat acts as an adhesive for the paint to stay on the place. However, you will have to inspect the condition of the gel coat before proceeding. The process of painting the boat depends on ...

Can you paint a boat with gel coat?

It’s safe to conclude that painting your boat can be troublesome if the gel coat is all messed up. So make sure to keep the gel coat as safe as possible. That way, you have to paint your boat from that point forward. We’ve talked about the safety measures, essential points, and procedure to paint your boat thoroughly.

Can you spray gelcoat on a boat?

Yes, you can spray the gel-coat on the boat. But before proceeding, make sure that the surface is free from dust and dirt. Gelcoat won’t stick properly in the presence of even a minute layer of any dirt. Secondly, there are no holes or damages on the boat’s surface.

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