
Here's how to fix a Gelcoat hairline crack:
- First, drill two holes on the ends of the crack to prevent its front from extending further during the repairing process.
- Using a handheld electric rotary blade, drill through the crack to create room for epoxy resins to be filled inside the crack.
- After drilling, clean the crack to get rid of the drilling dust.
Can stress cracks in gelcoat be repaired?
Quite often however, it’s near impossible to prevent these unsightly cracks due to the fact gelcoat is so brittle and rigid. One quick and easy way to repair gelcoat stress cracks yourself is by using MagicEzy Hairline Fix – A purpose built DIY repair solution for stress cracks in gelcoat and fiberglass.
How do you fix a cracked hairline?
Just fill the hole and level with tube end, allow to cure, and finish with the Hairline Crack Repair. Recommended for cosmetic repairs.
How do you fix a cracked gelcoat screw hole?
If the gelcoat cracks were caused by fiberglass flexing, add some fiberglass reinforcement to the backside to help prevent future cracks. If a screw hole repair has a fiberglass core behind it, seal the core with epoxy.
Can I sand and roll epoxy over cracked gelcoat to prevent crazing?
Crazing is caused by the gelcoat expanding and contracting over a given area. We get customer calls asking if sanding the gelcoat and rolling epoxy over it will fill the gelcoat cracks and prevent them from returning. Sadly, the answer is no. Cracked gelcoat should be removed.

How do you fix hairline cracks in fiberglass?
Here's how.Drill a tiny hole at each end of the crack. This will stop the crack from extending any further.Examine the crack. ... Wipe the crack with a dry rag to make sure it's clean and dry. ... Fill the crack with a fair amount of fiberglass epoxy resin, using a plastic applicator. ... Let the epoxy dry for a day.
What causes spider cracks in gelcoat?
Spider cracks can indicate impact damage or serious structural problems that will need to be addressed to prevent spreading, but most often they result from relatively inflexible gelcoat that is too thick. Stress by thermal expansion or when bulkheads and liners were installed can cause minor flexing.
How do you fix hairline cracks in a boat deck?
0:202:00MagicEzy HAIRLINE FIX Repairs Cracks on Non-Skid/Non-Slip AreasYouTubeStart of suggested clipEnd of suggested clipYour body temperature is a good guide squirt a drop onto the damaged. Turn the tube around andMoreYour body temperature is a good guide squirt a drop onto the damaged. Turn the tube around and rapidly wipe around five times with a specially designed level repeat.
How do you fix spider cracks in a boat gelcoat?
Repairing Spider CracksMove your boat to a safe workplace. First, get your boat to a well-ventilated area where it can be sheltered overnight.Clean the area. Clean the crack area with acetone. ... Sand down the area. ... Remove sanding dust. ... Tape off and apply gel coat. ... Dry, sand, clean and paint.
Can a spider crack be repaired?
The size, depth, and location of the spider crack will determine what type of auto glass repair will be necessary to restore your car's windshield. - In some cases, if the windshield does have a small hole in it, a rock chip repair may also be required to fix the windshield.
Can I paint over spider cracks?
With some careful work, you can definitely fix the spider cracks in your car paint at home. Here's how to do it: Dry sand the area with 320-grit sandpaper. Be careful not to sand through the clear coat or you might have to repaint your car.
What causes hairline cracks?
Hairline cracks over doors and windows are likely due to settling. Houses of any age move and shift subtly over time, and the weakest area in a wall is the most likely to crack. A wall is constructed with vertical studs that extend from floor to ceiling.
Can you gelcoat over gelcoat?
Can You Spray Gelcoat Over Gelcoat? The short answer's yes. But first, make sure the surface is free from dirt and debris. Using the window frame analogy again, you wouldn't apply new paint over old paint without preparing the surface.
What are spider cracks?
Spider cracks are non-structural damage to the gel-coat of a boat. This damage is often caused by slight flexing of the hull. These hairline fractures also occur in boats of the mid 1970's vintage which often had thicker gel-coat layers than newer boats.
What causes paint to spider crack?
Lack of Surface Preparation: When your paint surface is dirty or isn't primed properly it's prone to cracking and flaking even with a just a thin layer. Expired or Low-Quality Paint: These paints can peel much more quickly than fresh, high-quality paint.
What causes gelcoat crazing?
Crazing is a mess. The problem is once it starts, it is not likely to stop. It is caused by the gelcoat continuing to cure over the years and continuing to shrink. The common theory is that the OEM gelcoat mixture was a touch off ratio during the original build, maybe too much MEKP in the batch?
How do you restore oxidized gelcoat?
0:096:07Restoring Heavily Oxidized Gel Coat - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is 3m rubbing compound. And it works great for polishing out the scratches.MoreThis is 3m rubbing compound. And it works great for polishing out the scratches.
How do you fill cracks in a fiberglass boat?
0:392:51How to Repair Deep Cracks in Fiberglass Boats - YouTubeYouTubeStart of suggested clipEnd of suggested clipUsing the disposable brush saturate it with epoxy. One at a time apply and saturate theMoreUsing the disposable brush saturate it with epoxy. One at a time apply and saturate the progressively smaller pieces of fiberglass.
How to avoid spider cracks in fiberglass?
Spider cracks can be avoided by countersinking holes just through the gelcoat, so the load is placed on the structural fiberglass rather than the brittle gelcoat. There’s also a great article on how to drill holes correctly to avoid chipping and cracking in fiberglass.
What are the cracks in fiberglass boats?
Hairline cracks, stress cracks or spider cracks (star cracks) that occur in gelcoat surfaces on fiberglass boats or other water craft are often seen as a cosmetic issue. In most cases this is true, however it is important to seal them correctly otherwise water may penetrate into the fiberglass and cause more serious damage.
What causes radial cracks in boat?
Radial cracks (spider cracks, star cracks) – caused by impact or by a fixture / bolt that puts strain on a certain area of a boat and cracks occur around the hole. Thermal fatigue cracks – when gelcoat repeatedly expands or contracts. These might be in a parallel pattern or a non-directional pattern.
Why do resin cracks get bigger?
The main causes are: Swelling of the resin due to water diffusion. Wave action and rigging stresses.
Why are fiberglass boats cracking?
These problems occur as a result of: Manufacturing defects. Environmental challenges. Stress and movement. Also, older fiberglass boats tend to have a thicker application of gelcoat which means they are more susceptible to cracking. Stress cracks first appear as very fine hairline cracks.
Can you repair stress cracks on fiberglass?
Most stress cracks occur in the gelcoat layer of fiberglass surfaces and can be repaired by yourself. If structural damage is suspected, you should get your boat inspected by a qualified boat repairer. These problems occur as a result of:
What to do if gelcoat cracks?
If the gelcoat cracks were caused by fiberglass flexing, add some fiberglass reinforcement to the backside to help prevent future cracks. If a screw hole repair has a fiberglass core behind it, seal the core with epoxy.
How much does gelcoat shrink?
After it’s applied, gelcoat shrinks 4 to 7 percent during the cure and can have less than 1 percent elongation. This contributes to gelcoat’s nice hard finish which we like, but also makes gelcoat brittle, particularly if it was applied thicker than recommended.
How to repair cracks in fiberglass?
Repairing Minor Gelcoat Cracks 1 Use a rotary tool or scraping tool to open the crack into a “V” shape. You will need to go through the gelcoat to the fiberglass and open the full length of the crack. Next, use 80-grit sandpaper to scuff up the opening you created. Fold the sandpaper so you can get a corner of it into the opened crack. 2 After removing the dust, you can fill the crack with G/flex® 655, Six10® or WEST SYSTEM 105 Epoxy Resin®/20X Hardener thickened with 406 Colloidal Silica Adhesive Filler. 3 After the epoxy has fully cured, wash it with water to remove any amine blush. The blush is water-soluble, which means water is the best option to remove it. You can now sand and apply a color matching gelcoat to the area.
What is gelcoat on fiberglass boats?
Gelcoat is a pigmented, high-quality polyester resin used as the finish on fiberglass boats. Like any other polyester resin, it has good points and bad. Let’s look at some of the bad points that lead to cracking.
How to repair a fractured laminate?
Continue until the fractured laminate is removed, then do a traditional fiberglass repair following these steps: Grind out the area to a taper of 12 to 1 from the deepest point. Cut fiberglass patches starting with the largest first, working your way smaller to fill the area that has been ground away.
Why does my boat have cracks on the top of the cabin?
This can be the result of a high flex area enduring heavy seas or too much load on the boat. Cracks may also form at a bulkhead or other hard spots behind the fiberglass when the boat flexes, creating pressure.
Can you spray gelcoat on a boat deck?
But when the builder sprays gelcoat on the mold of a boat deck with cabin top corners and seat backs, the edges tend to get more than needed. Or the gelcoat runs down and builds up in an inside corner, or too much or too little gelcoat gets sprayed on the whole mold.
