- Bend or cut off any shards of aluminum that are jutting out of the repair area. ...
- Measure the area to be repaired. You will need a patch of aluminum at least twice the size of the affected area.
- Fit the aluminum to the repair area. Bend the new piece to match the curves of the pontoon.
- Drill a hole in each corner of the patch. Match the hole to the size of the snap rivets. ...
- Place the aluminum patch over the repair area again. Mark where the rivet holes in the patch line up with the pontoon.
- Coat the repair area on the pontoon with the epoxy solution. Allow this to dry, if needed, according to the manufacturer's instructions.
- Apply the epoxy sealant to the inside of the aluminum patch.
- Set the aluminum patch over the repair area, making sure to line up the holes in the patch with the rivet holes in the pontoon.
- Drill additional rivet holes through the patch, approximately 1/2 inch away from the outside edge and into the pontoon to strengthen the patch.
- Apply additional epoxy to the patch edges. Allow this to dry.
- Test the pontoon for leaks. Always use the proper safety equipment when working with power tools. ...
How do you repair a pontoon boat with epoxy?
Apply the epoxy sealant to the inside of the aluminum patch. Set the aluminum patch over the repair area, making sure to line up the holes in the patch with the rivet holes in the pontoon. Hammer in the snap rivets.
What should I do if there is water in my pontoon?
If you have water in one of your pontoons, it’s essential that you get the water out and repair the hole that let it in before you continue on the water. A hole that has allowed water to flood one of your pontoon floats can lead to an accident or even to sinking. You must drain the water and have the hole repaired before proceeding.
How do you measure a pontoon boat for repair?
Measure the area to be repaired. You will need a patch of aluminum at least twice the size of the affected area. For example, if you have a 3-inch gash in the pontoon, you will need a piece of aluminum that measures 6 inches on each side.
How do you get air bubbles out of a pontoon boat?
With air inside of the pontoon, plug the hole you drilled to make so that no air can escape through there. Tape a spray bottle with soapy water and spray it all over the pontoon until you see air bubbles form. Wherever air bubbles form is where you have a hole in your pontoon.
How do you fix a small hole in a pontoon boat?
0:0011:48Super Easy Pontoon Boat Repair DIY with HTS-735-11 - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn this irrigation line overhead there's a lot of your problems are going to be underneath when you'MoreIn this irrigation line overhead there's a lot of your problems are going to be underneath when you're up against the rocks that will hold on the bottom or a crack. So we have the rod works overhead.
How do you fix a punctured pontoon boat?
Bend or cut off any shards of aluminum that are jutting out of the repair area. ... Measure the area to be repaired. ... Fit the aluminum to the repair area. ... Drill a hole in each corner of the patch. ... Place the aluminum patch over the repair area again. ... Coat the repair area on the pontoon with the epoxy solution.More items...
Will JB Weld work on a pontoon boat?
I tried some of the low temp aluminum brazing rods, but there is just too much surface area on the pontoon log for my little torch to heat. The J-B Weld 8272 MarineWeld Marine Epoxy worked great. It mixed well, spread smoothly and evenly (I used a plastic putty knife), and cured without any issues.
Can you repair aluminum pontoon?
Also it is easy to use anyone can repair aluminum with HTS-735-11. The fishing or hunting trip is not over because of a hole, leak or even a chipped aluminum boat prop.
Will flex seal work on a pontoon boat?
Flex Seal Liquid bonds well with aluminum, making it an excellent option for pontoon boat repairs. Aluminum can corrode for numerous reasons causing pinholes, making pontoons susceptible to retaining water. Inspect your pontoon for any signs of corrosion or damage.
How much does it cost to fix a hole in a pontoon?
Bigger repairs may require a professional and be more expensive. Depending on the age and condition of the pontoon boat and the amount of work that needs to be done, repair costs could range around $1,000.
How do you fix a pinhole in an aluminum boat?
0:233:58DIY Repairing a Hole or Crack in an Aluminum Boat SUPER EASYYouTubeStart of suggested clipEnd of suggested clipAlright. Guys here's what you need to fix them holes in the boat HTS 735 - 2 flex less brazing rodMoreAlright. Guys here's what you need to fix them holes in the boat HTS 735 - 2 flex less brazing rod second-generation aluminum repair kit you can get these at wwm - Welkom.
What J-B Weld is best for aluminum?
For a reliable aluminum epoxy that can handle medium- to heavy-duty jobs, the J-B Weld KwikWeld epoxy has a 5,020 PSI rating and withstands temperatures of over 500 degrees Fahrenheit, making it an ideal option for cars, RVs, and boats.
Is J-B Weld permanent?
J-B Weld™ is The Original Cold Weld two-part epoxy system that provides strong, lasting repairs to metal and multiple surfaces. Mixed at a ratio of 1:1, it forms a permanent bond and can be shaped, tapped, filed, sanded and drilled after curing.
How do you fill aluminum gouges?
0:076:09How To EASILY Repair Holes In Aluminum - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst thing you're going to want to do is take a file file that hole nice and flat and clean onceMoreFirst thing you're going to want to do is take a file file that hole nice and flat and clean once you do that take a wire brush. Like. This get it nice and shiny.
How long do aluminum pontoons last?
Pontoon deck boats are expected to last between 10 and 12 years. The aluminum hulls of pontoon deck boats only dent rather than breaking or cracking if subjected to impact. On the flip side, the fiberglass hulls of other boats are prone to damage.
How do you seal aluminum pontoons?
0:362:16Protective Clear Coat for Aluminum Pontoon Boats - YouTubeYouTubeStart of suggested clipEnd of suggested clipApply a Lumet ron by wiping with the grain in long smooth wet on wet overlapping. Strokes don't goMoreApply a Lumet ron by wiping with the grain in long smooth wet on wet overlapping. Strokes don't go over any co2 detection or overwork the application. You can correct it with the next coat.
How to repair a shard of aluminum?
Bend or cut off any shards of aluminum that are jutting out of the repair area. Wash off the area to be repaired with a mixture of dish washing liquid and water. Scrub with a wire brush and remove any debris. When the area is dry, apply a solvent with a rag.
Can rivets go through a pontoon?
If they're too small, the rivets won't go all the way through the patch and into the pontoon; and if they're too large, they won't provide a good seal. Use caution when drilling the holes to avoid disturbing any of the contours in the aluminum patch. File down any rough edges.
Can aluminum pontoons be damaged?
Moreover, they are usually relatively inexpensive and lightweight, allowing for easy transport and storage. Unfortunately, because of their lighter structure, the aluminum material can be damaged easily. Not to worry, though. Repairing a damaged pontoon is a process that can be done in an afternoon.
How to smooth out pinholes?
For areas with pinholes, mix putty with prepared epoxy sealer to a rollable consistency, and then roll and/or brush it to cover the area. Wait for the putty and epoxy to dry. Sand it to roughen the surface slightly.
How to fix a leaky pipe?
Dust mask. Clean the area of and around the leak thoroughly. Sand the area to give the repairing compounds a good surface to stick to. It should not be too smooth, but should not have rough edges. Fill small punctures with putty, according to its directions. Allow the putty to cure, then sand it to smooth.
Why does my pontoon go under water?
Eventually, water in the pontoons can cause increased gas consumption due to the extra weight. Steering can also be affected due to the weight distribution becoming uneven. It can also cause the boat to sit too low in the water, and potentially to go under.
Can you take a pontoon off a trailer?
Depending upon where the leak is located on the pontoon, it may be helpful to use jacks, wenches and other equipment to take the pontoon off of its trailer (in the absence of a boat lift), and to put it on a stand for easy access. This can be a big job, and can also be dangerous, so extreme caution is recommended. If at all possible, repair larger boats while on their trailers.
How Does Water Get Into a Pontoon on a Pontoon Boat?
Pontoons are designed for leisure and aren’t meant for heavy-duty use. As a result, they’re prone to damage if they’re involved in any type of collision or even if they get bumped too hard. The pontoons on a pontoon boat are sturdy, but they’re not overly thick which means they’re prone to damage.
How to Get Water Out of My Pontoon
The only way to solve the problem of a leaky pontoon is to get the water out of it and fix the problem that caused the leak. There are some pontoons that have plugs in them and there are some that don’t, and we’ll look at what to do in both cases.
Pontoons with Foam Inside of Them
Some pontoon boats have foam installed in the pontoon as a backup. These models should be avoided. Once you have a leak and the foam is saturated with water, you will never get the water dried out and will have a waterlogged pontoon forever.
What to do if your boat is chafing?
If chafing is the cause, you’ll need to reinforce your repair and/or cover the spot on your boat, such as a sharp corner, with a cap, abrasion tape, or other buffer to prevent further damage. It is a good idea to keep sail tape, Tear-Aid® (Type A), or a similar fabric patching product on hand and get it on the hole as soon as possible ...
How long does it take for a marine thread to break down?
If you notice one, there very well could be more, or it could indicate a larger problem if, for example, the thread is breaking down (most marine thread starts breaking down in 2 – 3 years). Inspect your entire cover before committing to a repair plan: keep in mind you may need to replace the cover if it is too far gone.
How to make a patch for a torn t-shirt?
1) Measure the size of patch you’ll need by adding 2 inches to all sides of the torn area. Cut the patch square or rectangular to keep it simple. Use fabric scissors for a precise cut. Make a second patch the same size . 2) Hem the patch: line 3/8” double sided tape or fabric glue around the edge of the patch and fold over 3/8” of the edges.
What to do before you run out of a new cover?
Before you run out and drop a bundle on a brand-new cover, consider repairing your existing cover with a patch. It will be less expensive than a new cover, will not take up too much time, and will be more environmentally friendly than sending a cover to the landfill.
