Repairing Guides

how to repair hot tub cover

by Dr. Stewart Hahn Published 3 years ago Updated 2 years ago
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How to Repair Your Waterlogged Hot Tub Cover

  • Attempt to dry out the hot tub cover
  • Inspect the hot tub cover for rips or tears
  • Determine whether or not the hot tub cover can be saved
  • Attempt to save the hot tub cover
  • If all else fails: Replace it. Well maintained, a hot tub cover should last you 5-7 years. ...

Part of a video titled How to Repair a Hot Tub or Spa Cover using HH-66 - YouTube
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With some alcohol rubbing alcohol isopropyl. This is where I'm going to put the patch. Instead ofMoreWith some alcohol rubbing alcohol isopropyl. This is where I'm going to put the patch. Instead of sewing. It I hope this hh-60 6 and a patch of shelter-rite vinyl. Will keep it from getting worse.

Full Answer

When should I replace my hot tub cover?

You may need a new cover if you notice any of the following conditions:

  • The vinyl cover is torn, cracked or brittle. This can affect the safety, heat retention and beauty of your cover.
  • The cover is not forming a tight seal against the top edge of the hot tub. ...
  • Straps and locks are not functioning. ...
  • The cover has become heavy, is sagging or has puddles forming on top. ...

When to replace your hot tub cover?

They offer:

  • Ease of use: The cover automatically opens and closes.
  • Added security: Only you can open it with your key.
  • A weather-proof roof: The hard polymer top is angled for improved run-off and is unaffected by UV rays.
  • Increased insulation: Thicker foam and a high-quality rubber gasket provide the best seal and heat retention of any cover on the market.

More items...

How to make a hot tub cover replacement?

  • Cover Taper (thickness from middle to edge) 4”-2.5” 5”-3” 6”-4”
  • Climate Warm to Moderate Moderate to Cold Cold to Harsh
  • Extreme Cold, Ice and Snow -- --
  • Approximate Product Weight 35lbs 40lbs 40lbs
  • Heat Retention Good Better Best
  • 4 Child Safety Locks
  • Heat Sealed Foam
  • UV Protected 30 oz Marine Grade Vinyl
  • Reinforced for Heavy Snow Loads -- --

More items...

How to repair a hole in a hot tub cover?

Repairing Holes in Your Hot Tub Cover

  • Examine the Hole for Size and Depth. Some holes are tiny, almost like a pin prick, and don’t include damage to the foam beneath the vinyl.
  • Collect Repair Materials. ...
  • Cut the Patch. ...
  • Clean and Rough Up Around the Hole. ...
  • Apply the Adhesive and Patch. ...

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How do you fix a waterlogged hot tub cover?

To fix a waterlogged hot tub cover, take the following steps:Remove the waterlogged hot tub cover.Remove the vinyl lining from the hot tub cover.Dry the foam that was inside the vinyl covering.Clean the vinyl covering.Wash the area around the vinyl.Roughen the patch site before applying it to the vinyl.More items...•

How do you reupholster a hot tub cover?

1:239:21Hot Tub Vinyl Top Repair / Re-Cover, $85 - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut even with that strip the water from the water was still getting inside the cover I pulled theMoreBut even with that strip the water from the water was still getting inside the cover I pulled the entire cover apart and removed the foam from the inside of the cover and let that dry in the Sun.

Can You Use Flex Seal on a hot tub cover?

0:004:49Hot tub cover repair using flex tape. - YouTubeYouTubeStart of suggested clipEnd of suggested clipCover i'm gonna try sealing with flex tape and see if this works so what you're going to need is toMoreCover i'm gonna try sealing with flex tape and see if this works so what you're going to need is to clean the top of your hot tub. Cover have some flex tape and a sharp knife.

Can I replace the foam in my hot tub cover?

Q: Can the foam panels inside of a Hot Tub Works cover be replaced without buying the entire cover? A: Yes!

How do you repair a ripped pool cover?

0:051:13How to Patch Your Pool's Winter Safety Cover | Yard Guard Patch KitYouTubeStart of suggested clipEnd of suggested clipEach patch comes pre-attached with a 3m adhesive backing applying to both the top and bottom of yourMoreEach patch comes pre-attached with a 3m adhesive backing applying to both the top and bottom of your pool cover will lead to maximum strength fixing pool safety cover holes is only a patch. Away.

Can you recover a hot tub lid?

Torn hot tub covers can be fixed easily. First, clean the area around the tear with rubbing alcohol. Then apply a vinyl repair patch extending 1 inch beyond the tear in all directions.

How do you fix a small hole in a hot tub cover?

If the hole in your hot tub cover has not only torn the vinyl liner, but it has also penetrated the foam, you'll need to patch the foam as well. Simply purchase a piece of foam that you can cut to fit the shape of the hole. Insert the foam into the hole and then apply a patch to both sides of the foam.

Can I use silicone to repair hot tub?

Boss® 802 Clear Silicone Adhesive Sealant holds up to hot tubs and pools. Seals spa jets, skimmers, fittings. Unlike common silicone, resists chlorine or bromine. No harm to acrylic or PVC.

Can I use Armor All on my hot tub cover?

Do not use protectants that have petroleum or alcohol in them, like Armor-All, which will damage the vinyl on hot tub covers. If you choose to use bromine, use as little as possible and make sure to wipe the surface of the cover down very well.

What type of foam is used for hot tub covers?

Classic. The Classic Cover has a thickness of 4” tapering down to 2" to assist in moisture runoff and uses the highest density 680g (1.5 lb) closed cell foam providing an R14.

What type of foam is used in spa covers?

expanded polystyreneHigh Quality Foam Cores The foam core in hot tub covers is typically made from expanded polystyrene or EPS. EPS is a tough and rigid closed-cell foam. This is important as the closed-cell foam retards water absorption and helps the top to last as long as possible.

How much does a new hot tub cover cost?

A hot tub replacement cover may range from $350- $500*, depending on what type of hot tub model you have. A sturdy Caldera Spas cover is designed specifically with your spa in mind and is designed for maximum energy-efficiency. Its tight seal insulates well and locks in heat, which saves you money on operating costs.

What can I do with an old hot tub cover?

How do you dispose of a hot tub cover?Use a box cutter or knife to cut the cover along the seams into separate, smaller pieces.Unzip and remove the vinyl covering to take out foam inserts.Remove any plastic wrap, metal, or aluminum pieces attached to the foam inserts.More items...

How often should a hot tub cover be replaced?

every 5–7 yearsHow long does a hot tub cover last? On average, a hot tub or swim spa cover will need to be replaced every 5–7 years. While some covers are built to last much longer than others, any object that is subjected to the elements will eventually show signs of wear.

How do you use a vinyl repair kit on a hot tub?

0:272:31How To PATCH an INFLATABLE HOT TUB/ POOL - YouTubeYouTubeStart of suggested clipEnd of suggested clipBe sure to find the hole before you completely deflate the hot tub or else it'll be hard to findMoreBe sure to find the hole before you completely deflate the hot tub or else it'll be hard to find where the air is escaping. The third step is to clean the area which you're going to patch.

How do you repair vinyl?

0:341:33How to Repair Leather and Vinyl Damage - YouTubeYouTubeStart of suggested clipEnd of suggested clipApply the color repair compound spread a thin layer smoothly. And evenly and wipe up any excess.MoreApply the color repair compound spread a thin layer smoothly. And evenly and wipe up any excess. Place the grain paper previously chosen on the repair.

What is a hot tub cover?

Hot tub covers are one of the most important parts of your hot tub, keeping out foreign objects and debris that can damage the liner or clog the jets. This is especially true if it is kept outside on a patio or deck in the natural elements. In these conditions, however, your cover can go through extreme changes between hot and cold and wet and dry, ...

Why is my vinyl cover deteriorating?

One of the most common causes of a deteriorating vinyl cover, besides the elements, is using the wrong type of cleaner. Look specifically for something made for vinyl care, and avoid anything containing alcohol, bleach, detergent, dish soap, and oil.

What happens if you tear a vinyl shell?

If the vapor barrier inside the vinyl shell has been ripped, the foam inside can become quickly waterlogged. Remove the foam padding from the vinyl and set aside in a dry place so that the water can evaporate. Once dry, replace the foam padding and use strong tape to repair the rip on the vapor barrier.

Can you cut out spa clasps?

Over time the side clasps will begin to rust and can eventually wear out and break. If this happens, you can cut out the broken clasp, and sew in a replacement part from any major spa company .

Can I fix my hot tub cover?

You can repair your hot tub cover if the damage is not extensive. Fixing a tear on the seam or a hole in the vapor barrier is easy. However, if the damage is extensive, as in the case of a cracked or water-logged foam core, it may not be worth investing time, effort, and money to repair it.

How do you fix a waterlogged spa cover?

You need to take out the foam core and let it dry out. You may do it by placing the foam core vertically in the shade or in the sun so that the water trapped inside the foam cells runs off or evaporates. Depending on the amount of water it soaked up, it may take hours to get dry.

How long will a hot tub cover last?

As compared to other hot tub parts like filters, the hot tub cover lasts considerably longer. A standard hot tub cover will work fine for 5 to 7 years with normal use. With proper care, you can extend the lifespan of the hot tub cover up to 10 years. The lifespan differs depending on the tub is indoors or outdoors.

Can I use Flex Seal on a hot tub cover?

Flex Seal is a quick and effective solution to fix leaky situations. However, to repair your leaky hot tub cover, I recommend better options. If you notice a small hole in the hot tub cover, you may use a Flexi seal to seal it. Flexi Seal may not provide a durable solution since the hot tub cover is exposed to heat and steam.

Can I use Armor All on my hot tub cover?

I do not recommend using Armor All on your hot tub cover with a vinyl top. It will lead to discoloration and the vinyl top drying out, eventually leading to cracks on the tub cover. However, you can use other protectants to keep the vinyl top of your hot tub cover shining and durable.

How thick should your hot tub cover be?

The optimum thickness of a spa cover depends on the spa's location, most prevalent climatic conditions, insulation needed, and the budget. In the case of an indoor hot tub, the cover can be 4 to 2.5 inches thick. But this is not enough for most of the outdoor hubs.

What kind of foam is in a hot tub cover?

For best results, use 100% closed-cell polystyrene as the foam core of a hot tub cover. Cheaper foam cores made of recycled foam are not very efficient in heat retention. Since one of the major functions of the hot tub cover is to provide insulation to the tub, having a thick and dense closed-cell polystyrene foam core is important.

What causes a hot tub cover to tear?

There are many things that can rip the outer vinyl layer of hot tub covers, including: Pets. Falling tree limbs / icicles. Shovels (from trying to remove snow piled on the cover) No matter what caused the tear, it is important that you fix your hot tub cover quickly. The longer you leave a rip in a hot tub cover, the more damage is done.

How does a hot tub cover work?

Hot tub covers work using large pieces of foam insulation. This insulation traps heat from the hot tub in the small airspaces within the foam. Without anything to protect it though, foam insulation will also quickly begin to fill with water; greatly reducing its insulating ability. To combat this, hot tub cover manufacturers seal their foam in ...

Why does my hot tub cover have a cup?

When the edges of a hot tub cover raise, the seal around the edge of the hot tub is broken. This allows heat to escape around the edge of the hot tub; increasing your energy bills. If your hot tub cover has water pooling on it, it had begun to cup and should be replaced as soon as you can; especially if the cold weather is on its way.

What does it mean when a hot tub covers are cupped?

A cupped hot tub cover is one where the centre of the cover begins to dip and the edges raise. When the edges of a hot tub cover raise, the seal around the edge of the hot tub is broken.

Can you replace a hot tub cover with hurricane straps?

Fortunately, hot tub cover clips are fairly universal between the various cover manufacturers and replacement cover clips can be easily purchased. If you can't find clips that fit your cover, you can also buy hurricane straps that go over top of the cover and will fit any hot tub.

Do locking clips on hot tub cover work?

They are also one the least used and most commonly broken components on old hot tub covers. Not only do the locking clips keep unwanted people out of your hot tub, they also help to increase the energy efficiency of the cover by pulling down on the edges of the cover; creating a tighter seal that keeps more heat in the hot tub.

How to repair a hole in a hot tub?

Clean the area around the tear. The Tear-Aid Kit comes with packages of alcohol pads. Open one and gently wipe the entire area around the hole or the tear. Make sure to get at least 1 inch around the area to be repaired. The patch will have a harder time sticking to dirt, grime, or residue from hot tub chemicals. 2.

What can damage a hot tub cover?

Other things that can damage your hot tub cover include: The sun (not so much tears, but the extreme heat can fade and weaken the vinyl cover) Storms (especially high wind that might blow objects onto the lid) Setting a hot drink down on the lid. Slipping into the tub during winter and freezing to the hot tub shell.

How to keep hot tub from cracking?

Use a 10 (water) to 1 (vinegar) ratio. Use a vinyl protectant – Once it’s been cleaned with vinegar, which removes the dirt, grime, hot tub chemical residue, now its time to help moisturize, UV protect, and help prevent fading and cracking.

How long does a hot tub cover last?

Uut under normal wear and tear, you can expect a hot tub cover to last between 5-7 years. But with regular cleaning and using a protectant, you can probably extend the life of your hot tub cover to over 10 years. We’ve already covered how to patch holes and tears and how to maintain a good cover.

Why does my hot tub cover tear?

A tear in a hot tub cover is typically caused by the vinyl getting old and dried out. Then if the cover is slid off the hot tub onto the ground, the weight of the cover and the impact can cause the cover to tear along seams and joints. But, lots of things can cause your hot tub cover to wear, tear, or generate holes over time.

How to make a hot tub lid last longer?

The best way to get your hot tub lid to last longer is to cover it with a polyester spa cover. I know it sounds funny that I’m suggesting you cover your cover. But hear me out. This is a fabric cover you just slip over your existing foam and vinyl hot tub cover.

How to patch a hole in a car door?

Start by peeling back a small amount of one side of the patch and placing 1 inch away from one side of the hole or tear. Press that exposed side of the patch onto the cover.

Step 1: Start With a Clean Surface

Clean the area around the tear with an alcohol pad to eliminate any residue that may prevent the adhesive from forming a strong bond. Spa Bond uses a unique adhesive that resists the oil in vinyl that causes other products to come loose and turn gummy over time.

Step 2: Trim Spa Bond to Desired Size

Use scissors to cut the patch so that there will be at least one inch of patch beyond all edges of the tear. If you are using more than one patch, allow for patches to overlap by at least 1 inch.

Step 3: Apply Spa Bond Patch

Carefully peel back ½ an inch of the paper liner. Position and anchor the exposed edge of the patch allowing the patch to extend 1 inch beyond all edges of the tear.

How long does it take to fix a hot tub?

So, you should drain the hot tub, wipe down shell with a cloth to remove the residue of Fix A Lot immediately. Wait 3-5 days before refill the hot tub, in most case it can fix your hot tub. Before starting to find out the leak in the hot tub make sure you disconnect all the power.

How much does it cost to replace a hot tub light?

To replace the broken hot tub lights with the new ones, the price that you will spend can range from $15 to $70. You can install the lights easily without hiring a professional. But, if you are eager to pay a professional electrician, it can cost around $150 to pay the components and the labor.

What is the hot tub shell made of?

The most recent hot tub shell is made of fiberglass and other layers which can cause a problem with one of the jets and another component if there is a leak in the shell.

What to do if water leaks from a pump?

If you find water leaking from the pump, you can decide to replace the seal orA�replace the entire wet end to fix the leak. If you want to save your time from further leaks, replacing the entire wet is the option for you, because replacing the seal is quite hard without breaking other components within the wet end.

What happens if your hot tub jets break?

Hot Tub Jets. When you have your hot tub jets broken, the problems that may occur are like the low water pressure, hard water, and rigid jets move. Handling this problem all by yourself may not be a wise idea since you will need a hot tub pro just to determine the source of the problem itself.

What to do if you can't find a leak?

If you can’t find the leak after inspecting all the component, and the component seems to be fine, you can try another method. For example, if you can find the leak because it is too small, put small amounts of dark-colored dye (or you can try food coloring) in the water and looks were where the leaks come from.

Can you use a wrench to fix a hot tub?

To fix it, DO NOT use a wrench to tighten it up! It can be tightened by hand, or you can remove the realign parts to make it straighter fit then tighten by hand. Once again, DO NOT use a wrench because it can damage your hot tub. Fix the leak in the union and you just finish your hot tub repair work.

How do hot tub covers get damaged?

The most common way hot tub covers get damaged is through punctures or deterioration of the vinyl covering – the ‘skin’ or the foam’s protective vapour barrier bag/covering, which serve to prevent moisture from entering the high-density foam.

What to do when hot tub cover gets waterlogged?

What to do when your hot tub cover gets waterlogged. niagarahottubs. There’s no way to completely prevent condensation from collecting inside your cover, but annual cleaning and maintenance can extend the life of your hot tub cover, and hopefully prevent waterlogging.

How to tell if hot tub cover is waterlogged?

If you notice that your hot tub cover is heavier than usual and appears waterlogged, remove it from the top of your hot tub and inspect it for rips or tears in the vinyl covering or vapour barrier.

What happens if you don't cover a hot tub?

Although there’s many things you can do to prevent waterlogging, it can still creep up on you and affect your hot tub experience.

Does a waterlogged hot tub cover cause damage?

Not only does a waterlogged hot tub cover result in loss of spa heat, but the weight my cause damage to your cover lifters. Niagara Hot Tubs is the solution to your hot tub problems. Hot tubs at home aren’t always easy to handle, but if you have questions or need help with your backyard oasis, connect with us and relieve your stress.

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