6 Steps for Fixing Hydraulic Hoses
- Identify the Correct Hose. Most heavy equipment can perform several functions (i.e., lifting, pushing, pulling, or cutting), and each of these functions may require a different minimal pressure tolerance.
- Remove the Damaged Area. Once you have completed step one, you will need to cut out the damaged area of the hose. ...
- Use an Adapter to Complete Installation. In some instances, a hydraulic adapter will be required to complete the installation of a repaired hose.
- Confirm the Correct Length. Next, place the hose assembly into its position and confirm that the length is sufficient. ...
- Ensure a Proper Seal. Thread the remaining end of the hose assembly onto or into the opposite port, verifying that a proper seal is created.
- Circulate Fluid at Low Pressure to Check for Leaks. Finally, turn on the hydraulic system and circulate the oil or hydraulic fluid at low pressure. ...
How to replace a hydraulic hose?
Get a new hose to the exact specifications of the old hose. There are many types of hydraulic hoses, so make sure you get the correct one by matching the new hose to the old one. It should be the same width and thickness.
How do you fix a broken hydraulic line?
If it isn't too long, under 1/2", you could get a brass hydraulic line coupler and fix it. I did that to the rear brake lines one one of my old cars. Cut the bad part out, clean and smooth both end, then slide the brass nuts and ferrules over the lines and install the coupler.
What should you do if your hydraulic fluid is leaking?
If your hose is leaking hydraulic fluid, replace it right away. If your machinery has multiple hoses, locate the one with the leak. First, wipe the hoses down to remove any liquid or oil. Then take a piece of cardboard and rub it along the hose. A wet spot should show up on the cardboard when you pass the leaking point.
How much does it cost to repair a hydraulic line?
He keeps his flame moving to avoid overheating the parent metal, and lays the silver solder rod in when the steel has turned a dull red color. John used less than an inch of SSF-6 to repair the steel hydraulic line, he charged $70 for the repair and saved his customer $230 and the downtime that would have been necessary waiting for a new part.
Can hydraulic hoses be patched?
You might be tempted to turn to the internet for advice, but there is a lot of misinformation out there; you need to turn to the experts. Any reputable hose distributor or hose repair shop will not repair a hydraulic hose. That's because hydraulic hoses are only meant to be replaced.
How do you repair a cracked hydraulic hose?
6 Steps for Fixing Hydraulic HosesRemove the Damaged Area. Once you have completed step one, you will need to cut out the damaged area of the hose. ... Use an Adapter to Complete Installation. ... Confirm the Correct Length. ... Ensure a Proper Seal. ... Circulate Fluid at Low Pressure to Check for Leaks.
How do I stop my hydraulic lines from leaking?
4:509:22Hydraulic Fluid Leaks: How to Find and Fix Them | BlueDevil ProductsYouTubeStart of suggested clipEnd of suggested clipUsing the right amount of the right lubricant. Using lubricant not designed for the seals inMoreUsing the right amount of the right lubricant. Using lubricant not designed for the seals in question can cause them to fail. Making sure the fittings are tightened according to manufacturer's.
How do you join a hydraulic hose?
1:448:27A Trick to Make Hooking Up Hydraulic Hoses Easier - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the way you connect it you pull a collar. Back. And then you take the male portion put it in andMoreAnd the way you connect it you pull a collar. Back. And then you take the male portion put it in and push it all the way forward and then let loose of the coupler.
Can you weld hydraulic lines?
SSF-6 is the ideal leak-tight solution for brazing and welding steel hydraulic lines. As you can see, 1 inch of material flows 18 inches–front to back, with a bonding strength of 70,000 psi.
How do you fix a hole in a high pressure hose?
1:4410:41Pressure washer hose repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut you could do it yourself the hose a repair kit I got my vise grips on this right here justMoreBut you could do it yourself the hose a repair kit I got my vise grips on this right here just because.
Does hydraulic fluid Stop leak work?
0:051:50Lucas Hydraulic Oil Booster and Stop Leak - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis fluid conditions seals to function properly avoiding leaks prevents major overhauls fromMoreThis fluid conditions seals to function properly avoiding leaks prevents major overhauls from occurring to ensure efficient.
What is the best sealant for hydraulic fittings?
Loctite 5452 thread sealant is for use on high-pressure hydraulic and pneumatic metal fittings. It cures four times faster than anaerobic sealants on stainless steel or inert metals. It works on any size NPT, O-ring boss, or JIC fitting, and prevents rotation and leakage.
How do you repair hydraulic steel lines?
8:4811:14Repairing Steel Hydraulic Lines With Silver | Redneck HomesteadYouTubeStart of suggested clipEnd of suggested clipI've got to confess this is only my second or third time brazing with silver solder. Okay using anMoreI've got to confess this is only my second or third time brazing with silver solder. Okay using an oxy acetylene torch.
How do you crimp a hydraulic hose?
1:552:59Step-By-Step Hydraulic Hose Assembly - YouTubeYouTubeStart of suggested clipEnd of suggested clipPlace the hose in the crimping machine so that the fitting appears above the dot. Once you crimpMorePlace the hose in the crimping machine so that the fitting appears above the dot. Once you crimp those you must verify the quality of your crimp measure. The crimp diameter with digital calendars.
How do I fix a leaking hydraulic quick connect?
3:216:23What to do when quick release couplings leak? | KRAMP - YouTubeYouTubeStart of suggested clipEnd of suggested clipFirst check the male part for dents and scratches to see if it's damaged and needs to be replaced.MoreFirst check the male part for dents and scratches to see if it's damaged and needs to be replaced.
Why do hydraulic hoses leak?
Most hydraulic hose leaks are caused by using the wrong type of fitting or installing them incorrectly. Additionally, if an O-ring is missing or damaged or if over-under-torquing the connections has occurred, the seal may not be aligned correctly and even worse, the threads might be damaged.
Does Napa sell hydraulic hoses?
NAPA is known for its wide variety of auto parts but we also specialize in high pressure hydraulic hoses. We have high-pressure hoses, pressure hydraulic systems, and a wide variety of fittings in many configurations are available in permanent coll-o-crimp or field attachable.
How do you seal hydraulic fittings?
6:448:38How to Make NPT Hydraulic Connections - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd again you can use teflon tape if that's all you have. So you go finger tight is what theMoreAnd again you can use teflon tape if that's all you have. So you go finger tight is what the instructions say and then we were doing like two turns okay so that's finger tight right.
What causes a hydraulic system to fail?
Also keep in mind that if fluid can leak out, contaminants can make their way in. Contamination is one of the most common causes of hydraulic system failure and should never be treated lightly.
What to do before repairing hydraulic fittings?
Before repairing hydraulic fitting leaks, always depressurize the system first. Failure to depressurize can lead to a dangerous, explosive eruption of hot hydraulic fluid. This explosion can not only cause serious damage to the system but can severely injure the technician working on it.
Can you over tighten a hydraulic fitting?
Fittings Can Be Overtightened. It might seem intuitive that the tighter you make a fitting, the better it will seal. It can be argued that some leaks are caused from a loosened nut, but overtightening is not a universal solution when repairing hydraulic fitting leaks. A nut that is tightened too much can reduce the life ...
Can hydraulic fittings leak?
Leaks are a regular problem with hydraulic systems, and hydraulic fittings are a common source of these leaks. Repairing hydraulic fitting leaks is not as simple as just replacing a fitting, however. There are some important safety precautions to be taken, cleanliness issues, and basic guidelines for dealing with suspected fitting leaks ...
Do not use your hand to look for a hydraulic leak?
Do Not Use Your Hand! One of the first things to remember when you suspect a hydraulic leak, whether you think its coming from a hose or a fitting, is this: never use your hand to look for a leak. The typical hydraulic hose assembly contains pressurized fluid that may be extremely hot.
Can a cigarette lighter cause an explosion?
Something as small as the flame from a cigarette lighter can cause a dangerous explosion. For this reason, avoid open flames and sparks near a suspected leak. That includes welding equipment, lit cigarettes, and cutting torches. Use a flashlight around hydraulic systems when you need to see more clearly, never a lighter.
Why use an angled fitting?
Many pieces of equipment use angled fittings to route their hoses and allow hydraulic oil to flow more freely. If an angled adapter or coupling is required, install the angled fitting first to ensure correct positioning. Once the angled adapter is in place, the end of the hose assembly can be threaded onto the adapter or port.
What to do if hydraulic hose is leaking?
If you suspect a hydraulic hose is leaking or otherwise damaged, act quickly and make the necessary repairs or replacements right away.
What is the function of hydraulic hoses?
Most heavy equipment can perform several functions (i.e., lifting, pushing, pulling, or cutting ), and each of these functions may require a different minimal pressure tolerance. Because of this, there may also be different types of hydraulic hoses with various minimal pressure ratings on a single piece of equipment.
Is a hydraulic hose too short?
Hydraulic systems are constantly under pressure, and a hose that is too short will be more prone to a dangerous (and costly) failure. Once the hose is the appropriate length, be sure that it is properly routed. This will enable the rest of the hydraulic system to function normally.
Do you need a hydraulic adapter for a hose?
In some instances, a hydraulic adapter will be required to complete the installation of a repaired hose. Since it is not always possible to carry every type of hydraulic coupling, an acceptable solution is to have a kit with a variety of adapters. If needed, install the adapters into the appropriate ports, making sure a solid connection has been made.
Is it dangerous to replace a hydraulic hose?
Keep in mind that it is extremely dangerous to substitute an incorrect hose even in a temporary capacity. All hydraulic hoses are required to state the minimum operating and maximum burst pressures on the hose. Consult with a trained professional if you have any doubts. 2. Remove the Damaged Area.
Can you run hydraulic fluid under low pressure?
Circulating the hydraulic fluid under low pressure will also purge any remaining air. Air in the system could reduce performance or damage pumps and other delicate components. Continue to run the hydraulic system for several minutes and then check again for leaks.
How to fix a leaking hydraulic hose?
First, wipe the hoses down to remove any liquid or oil. Then take a piece of cardboard and rub it along the hose.
How long do you have to replace hydraulic hoses?
1. Replace hydraulic hoses 5 years after the printed date of manufacture. Hydraulic hoses have a shelf life, so manufacturers usually print the date of manufacture on the hose. If you use the hose regularly, replace it after 4 to 5 years of use, even if it doesn’t show signs of damage.
How to secure a hydraulic hose?
Hydraulic hoses are usually secured by an attachment with 2 fittings that spin in opposite directions. Hold the fitting closest to the hose with one wrench. Then use the other wrench to loosen the fitting closer to the machine by turning it counterclockwise. Spin until the hose detaches from the fitting.
What causes hydraulic hoses to break?
Stress, heat, sun light, and normal wear and tear all degrade hydraulic hoses. Check the surface of your hose units to see what sort of shape they’re in. If you see cracking or tearing, replace this hose. Signs of wear include cracks, tears, and abrasions.
How to protect yourself from hydraulics?
Protect yourself with goggles and gloves while you're handling any hydraulic materials. Don't take them off until the job is done. Also consider wearing long sleeves and pants while changing the pipe to protect the rest of your skin. If you're not working in a well-ventilated area, also wear a mask or respirator.
Can you crimp a hose at home?
When you select a hose, have the supplier cut and crimp the hose with an attachment. Crimping the hose requires special equipment and you can’t do it at home. When the supplier crimps the hose, they will attach a new fitting to the end. You can screw this fitting into the old fitting attached to your machine.
