Step-By-Step Instructions
- Lay out all broken pieces making sure that all parts are clean and dry. ...
- Fit the pieces together using masking tape applied to the outside of the fairing to keep all of the pieces together.
- Major damage will require that the area be reinforced. ...
- Using the applicator bottle put a generous amount of filler cement over the cracks. ...
Can you repair a broken fairing on a motorbike?
Motorcycle fairings are often discarded because of small cracks in the motorbike fairing. Replacement fairings may not be available or they may be too expensive. We will recreate the missing piece on this side so that it matches the piece on the opposite side. Clean the damaged area.
How do you use plastifix on fairings?
Apply aluminum body tape to the backside and use a body spreader to get a good seal of the tape to the plastic fairing. Use a body spreader to help put a small bend on the edge of the tape. This will help keep the PlastiFix contained. Sprinkle a layer of the PlastiFix powder onto the tape and the repair area.
How to paint a motorcycle fairing?
With 320 grit sandpaper, sand the primer until the entire part has a smooth finish that is ready for a topcoat. Apply the topcoat according to the paint manufacturer’s recommendation. That’s it and you’re done. Your original motorcycle fairings are often discarded because of the broken tabs and bolt holes.
How do you apply aluminum body tape to fairings?
Apply aluminum body tape to the backside and use a body spreader to get a good seal of the tape to the plastic fairing. Use a body spreader to help put a small bend on the edge of the tape.
How do you fix a damaged motorcycle fairing?
0:564:50How To Repair A Motorcycle Fairing - YouTubeYouTubeStart of suggested clipEnd of suggested clipArea I use a dremel tool but you can use a knife file or sandpaper the area around the damage needsMoreArea I use a dremel tool but you can use a knife file or sandpaper the area around the damage needs to be clean plastic for at least a quarter inch on all sides.
How do you make fiberglass motorcycle fairings?
14:2318:31HOW TO: (Screw Up) and Make a Fiberglass Fairing - YouTubeYouTubeStart of suggested clipEnd of suggested clipItself on the outside instead of making a separate fairing that will pop off and then get glued onMoreItself on the outside instead of making a separate fairing that will pop off and then get glued on this is just getting fiberglass.
Are motorcycle fairings plastic or fiberglass?
glass-reinforced plasticFiberglass, in the application of motorcycles, is actually glass-reinforced plastic. It is created from sheets of woven glass fibers (What?!? I know, crazy) laid over a mold, a resin polymer is applied, and the product is cured.
How do you fix deep scratches on fairings?
Procedure:Step one: Removal of the fairing. ... Step two: Clean with soapy water. ... Step three: Apply polishing product. ... Step four: Sanding the scratched area. ... Step five: Second wash. ... Step six: Apply plastic adhesion. ... Step seven: Apply polishing compound. ... Step eight: Painting.More items...•
How do I make a fiberglass mold out of an existing part?
7:289:25How to Make a Fiberglass Mold from an Existing Part - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo Tim's gonna apply three layers of wax. You. Apply the wax with a rag and then give it a fewMoreSo Tim's gonna apply three layers of wax. You. Apply the wax with a rag and then give it a few seconds or minutes to flash off and then buff it up to a high gloss.
How do you make fiberglass parts?
7:089:08How To Make Fiberglass Part - Part 1 - YouTubeYouTubeStart of suggested clipEnd of suggested clipUsing a mat roller greatly helps lay the mat down and remove bubbles. Apply several layers to giveMoreUsing a mat roller greatly helps lay the mat down and remove bubbles. Apply several layers to give the mold the necessary rigidity three to six layers will be adequate for this mold.
Which is stronger ABS plastic or fiberglass?
In fact, ABS is stronger and more durable than fiberglass. WHAT IS ABS PLASTIC? “ABS” is a copolymer of “Acrylonitrile, Butadiene, and Styrene”.
Why is fairing so expensive?
It's expensive primarily due to the lack of competition in the marketplace for space parts and the high level of red-tape, quality control, testing and regulatory requirements that go along with space flight.
What material are motorcycle fairings made of?
Acrylonitrile butadiene styrene (ABS) plasticAcrylonitrile butadiene styrene (ABS) plastic is commonly used in original equipment sport bikes and certain aftermarket fairing manufacturers due to its strong, flexible and light weight properties.
How do you fix deep scratches on a motorcycle fairing?
Wash the fairing with warm, soapy water and a sponge. Add some liquid detergent to the water or motorcycle soap to remove dust and other debris. Apply some plastic polishing product in a circular motion with a soft sponge over the scratched area on the fairing. You can also use an all-in-one polish product.
How do you repair plastic motorcycle fairings?
1:274:39Repair cracked and broken motorcycle fairing with PlastiFixYouTubeStart of suggested clipEnd of suggested clipAllow plastics to cure fully. Before working on the opposite side use a rotary tool with a teardrop-MoreAllow plastics to cure fully. Before working on the opposite side use a rotary tool with a teardrop-shaped cutting bit and grind away about halfway through the plastic along the crack.
How do you remove deep scratches from motorcycle plastic?
0:003:24removing small scratches in motorbike plastics, cheaply and easily.YouTubeStart of suggested clipEnd of suggested clipFirst you make sure there's no stickers over those they'll peel off also polishes up your plastic.MoreFirst you make sure there's no stickers over those they'll peel off also polishes up your plastic. Get some fine sandpaper. But not to fight others it doesn't do anything just get off all the grunge.
How do you make motorcycle panels?
4:2314:33Making a Carbon Fiber Motorcycle Rally Fairing - DAY 1 - YouTubeYouTubeStart of suggested clipEnd of suggested clipYeah it depends a little sometimes you shape it by hand sometimes you you could wear the iron sawMoreYeah it depends a little sometimes you shape it by hand sometimes you you could wear the iron saw you could some parts of it. And then with some with some woodworking.
How are fairings made?
There are two common methods of producing an ABS plastic fairing: injection and compression molding. Injection molding: ABS plastic is melted and injected into mold cavity. Constant pressure is applied to allow for material shrinkage. The plastic then cools and hardens in the mold.
What are Harley fairings made of?
Fiberglass – This material is made of woven fibers and is largely used as a reinforcing agent for a lot of polymer products. Motorcycle fairings made of this material are mainly used on the race track. Usually, fiberglass is more durable and lighter than ABS plastic.
How do you make a rally fairing?
0:4118:30How To | Build A Rally Fairing | On The Cheap!!! - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is all just from eBay parts and steady lights that's probably the only branded thing on theMoreThis is all just from eBay parts and steady lights that's probably the only branded thing on the ferry I basically took it through the Simpson Desert as well and it held up as is.
Why are fairings discarded?
Motorcycle fairings are often discarded because of small cracks in the motorbike fairing. Replacement fairings may not be available or they may be too expensive. We will recreate the missing piece on this side so that it matches the piece on the opposite side. Clean the damaged area.
How to keep Plastifix from running off of tape?
Use a body spreader to help put a small bend on the edge of the tape. This will help keep the PlastiFix contained. Sprinkle a layer of the PlastiFix powder onto the tape and the repair area. It may help to get the piece as horizontal as possible to keep the powder from running off of the area.
How to reshape plastifix?
Use die grinders and sanders to reshape the plastifix to the proper shape. Tape a piece of paper to the undamaged piece and use a pencil or a crayon to get a rubbing of the shape. Cut the shape out of the paper and flip the paper over. This is the contour that we need to transfer to the damaged part.
How to soften molding bar?
Drop the molding bar into boiling water. Or heat the water in a microwave, it takes just a few minutes. Allow enough time for the heat to soften the molding bar all the way through. Remove the molding bar from the boiling water and it will be liable for a short time.
How to keep Plastifix from running off of tape?
This will help keep the PlastiFix contained. 2. Sprinkle a layer of powder onto the tape and the repair area . It helps to get the piece as horizontal as possible to keep the powder from running off of the area.
How to apply a high build flexible primer?
Apply a high build flexible primer surface and allow time for it to dry. With 320 grit sandpaper, sand the primer until the entire part has a smooth finish that is ready for a topcoat. Apply the topcoat according to the paint manufacturer’s recommendation. That’s it and you’re done.
How to crack a plastifix?
Fill the PlastiFix. Squeeze two or three drops of liquid into the powder, then use the tip of the needle to stab the ball of liquid and powder. The hole of the needle is on the side of the needle, not at the tip. When you transfer the ball of liquid and powder to the crack, give the bottle another squeeze.
How to clean a soiled surface?
Clean the damaged area. Do your best to remove these contaminants by using the Super Clean, which is a mild solvent based cleaner. Use the clean cloth or paper towel to wipe the damaged area in one direction, in order to avoid re-contaminating the surface. 2.
Can you hook up fairings without tabs?
Repair the broken tabs on fairings. Your original motorcycle fairings are often discarded because of the broken tabs and bolt holes. You just can’t hook them on the bike frame without tabs. Well, by using the PlastiFix, you could copy an existing tab with the molding bar and recreate the missing tab there.
How to put fairings together?
Fit the pieces together using masking tape applied to the outside of the fairing to keep all of the pieces together. Take care to fit the pieces as close as possible together. When all of the pieces have been put together turn the fairing over and make sure all of the paint, dirt and grease has been removed.
Can you use fiberglass body filler over paint?
The filler cement can be used as a body filler as long as you are not putting it over painted or dirty surfaces. Do not use a large amount of fiberglass body filler because it does not flex well and will crack. Spot putty may be used after the piece is primed.
