Repairing Guides

how to repair old concrete

by Grayce Funk Published 3 years ago Updated 2 years ago
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  1. Break Up the Damaged Concrete. Using a sledgehammer, break up the damaged area of the concrete into pieces. ...
  2. Create a Bed for the Concrete Slab
  3. Position the Concrete Forms
  4. Mix the Concrete
  5. Fill in the Damaged Area
  6. Screed the Concrete
  7. Settle the Concrete
  8. Smooth the Surface
  9. Separate the Concrete Form
  10. Blend in the New Concrete
  11. Cure the Concrete Slab or Walkway. Concrete is porous and absorbs paint well. Here are some recommendations for removing spilled paint.

Part of a video titled How to Resurface Concrete - YouTube
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Quick read concrete resurfacer will renew your concrete surface. And a fraction of the cost to tearMoreQuick read concrete resurfacer will renew your concrete surface. And a fraction of the cost to tear out and replace old concrete slabs as with any concrete repair.

How do I fix cracks in concrete?

The technique for patching cracks will depend on the size of the crack. Remove any loose debris from the crack and surrounding area with a wire brush and broom before the concrete repair. Narrow cracks can be filled with a masonry concrete crack filler that comes in a cartridge designed to be used in a caulking gun.

What are the reasons for the repair of damaged concrete structures?

Additionally, repair may be necessitated by the deterioration of reinforcement or concrete over time, variation in the original quality of the materials, or deleterious degradation mechanisms caused using unsuitable materials.

Can I use patching mortar instead of vinyl concrete crack sealer?

If you use patching mortar instead of vinyl concrete crack sealer, either mix it with a bonding agent instead of water or coat the edges of the surface to be repaired with a bonding agent. Smooth the mixture with the trowel.

How long does it take for paint to cure on concrete?

A slow cure is best for concrete. For this reason, the manufacturer may recommend that you mist the fresh concrete with water and cover it with plastic for at least three or four days. Concrete is porous and absorbs paint well. Here are some recommendations for removing spilled paint.

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Can you repair badly damaged concrete?

Resurfacing your badly damaged concrete is a good way to renew your concrete without having to demo and replace it with new concrete. In most cases, I've found repairing and resurfacing a concrete walkway, patio, or driveway is much less expensive than removing the old concrete and re-pouring a new one.

How do you attach concrete to old concrete?

0:194:22How to join new concrete to old concrete - Inspire DIY Kent ThomasYouTubeStart of suggested clipEnd of suggested clipSo what we're going to do is we're going to drill in some reinforcing bar or some rebar. Some steelMoreSo what we're going to do is we're going to drill in some reinforcing bar or some rebar. Some steel dowels into the old concrete. In certain spots and on certain angles.

What is the best product to resurface concrete?

Our Top PicksBest For Interiors. Quikrete Fast-Setting Self-Leveling Floor Resurfacer. ... Best for Exteriors. Rapid Set High Strength, 15 Min Set, Featheredge. ... Best For Cracks. KILZ Over Armor Textured Wood/Concrete Coating. ... Best For Flooring. Ardex Feather Finish Grey Self-Drying Cement. ... Best For Small Jobs. ... Best Premixed.

Can you put a thin layer of concrete over existing concrete?

Yes, you can put new concrete over old concrete providing there are no issues such as significant cracks of frost heaves with your existing concrete. A new layer of concrete should be about two inches to ensure an even, strong coverage.

Will concrete stick to existing concrete?

The cement within a concrete mix doesn't contain any natural bonding agents – so when fresh concrete is added on top of an existing layer of concrete, the two won't join together. Once cured, the new concrete will simply sit on top as a separate layer. This will not produce a strong, serviceable floor.

Is concrete resurfacing a good idea?

But when the problem is just superficial cracking, discoloring, or minor chipping or spalling, resurfacing is a very good option. It's a project that just about anyone can tackle, and it's a lot more affordable than replacing the concrete slab.

Can old concrete be resurfaced?

Concrete resurfacing is a way to make old concrete look new again. A concrete coating is applied over the existing surface, offering a variety of color, texture and pattern options. This type of decorative refinishing can be done on driveways, patios, pool decks and even indoor floors.

How do you fix crumbling concrete?

1:305:16How To Repair Concrete | Pro Tips For Repairing Concrete - YouTubeYouTubeStart of suggested clipEnd of suggested clipAny loose debris from the damaged area with a wire brush and broom then you can use a caulk gunMoreAny loose debris from the damaged area with a wire brush and broom then you can use a caulk gun loaded with a masonry crack filler to fill the crack.

How do you attach a new concrete slab to an existing slab?

You can join the new concrete right to the old concrete, this is called a concrete construction joint. The edge of the existing concrete that was sawed should be drilled and doweled so the new concrete won't separate, lift, or settle from the old concrete.

Can you join two pieces of concrete?

Joining slabs involves creating a joint that both structurally connects the slabs and provides a flexural point to accomodate how the different ages of the slab will respond to climate and stress. While it sounds complicated, the proces to join two concrete slabs is easy but might take a few attempts to get it right.

What is the best bonding agent for concrete?

Epoxy Resin is known for being the most versatile of all concrete bonding agents. This bonding agent is ideal for high performance and lightweight parts. Characterized as being strong but brittle, Epoxy Resin can be formulated to become more flexible without losing its tensile strength.

Concrete Crack Repair

The technique for patching cracks will depend on the size of the crack.

Remove Paint From Concrete

Concrete is porous and absorbs paint well. Here are some recommendations for removing spilled paint.

How to test for chloride?

Chloride testing may be performed using powder or core samples so that the chloride content can be determined at multiple depths. If the chloride content is relatively uniform at each depth, this may suggest that the chloride may have been included as an admixture or introduced through the materials. A decreasing chloride profile with depth would suggest that the chlorides are being introduced over time from the surface by sea spray or deicing salts. Guidelines are available to identify if the level of chloride at the depth of the reinforcement is sufficient to result in corrosion.

What is ACI 562?

The ACI developed ACI 562 (ACI, 2016) to provide minimum requirements for evaluating existing concrete structures and subsequently developing repairs. This document has not yet been adopted as part of the building code but in the interim can be used by design professionals to provide guidance on evaluation of existing and historic reinforced concrete structures. The exact evaluation process undertaken will depend on the planned use for the building, the extent of deteriorated conditions, and the impact of changes to the load path.

How does carbonation affect concrete?

Carbonation is a slowly occurring process whereby concrete (in the presence of moisture) reacts with carbon dioxide in the air, thereby reducing the pH of the concrete. Over a century, the carbonation depth may be on the order of several inches depending on the quality of the concrete.

What is the purpose of onsite evaluation?

The evaluation onsite should determine the extent of problems and the corresponding extent of required repairs. Close-up visual inspection is the most frequently used evaluation technique and provides a great deal of information about the condition of the structure but is limited to exposed and accessible surfaces. Visual observation techniques can be supplemented with mechanical sounding to identify locations of underlying shallow concrete distress, such as delamination occurring due to corrosion of the underlying reinforcement.

When was concrete reinforcement first available?

Concrete reinforcement became readily available beyond 1900 and specifications for these bars were developed by the Association of American Steel Manufacturers in 1910 and were later adopted by the American Society for Testing and Materials in 1911 (CRSI, 2001). Steel reinforcing was available in round and square bars with deformed round bars ...

Why is there a void in concrete?

For older concrete structures or structures where air-entraining admixtures were not used, much of the void structure of the concrete is due to entrapped air rather than entrain ed, and the ability to resist freeze-thaw distress is diminished.

What is the current trend toward revitalization of many cities’ downtown districts?

The current trend toward revitalization of many cities’ downtown districts has resulted in change in use of reinforced-concrete industrial buildings to condominiums or office buildings. Many cities also have bridges and other civil engineering structures that are approaching 100 years in age. Evaluation of these structures is necessary due to this change of use, particularly when additions or alterations result in increased stresses or different load paths. Additionally, repair may be necessitated by the deterioration of reinforcement or concrete over time, variation in the original quality of the materials, or deleterious degradation mechanisms caused using unsuitable materials.

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