To repair minor cracks in the gel coat:
- Start with a rotary tool to open the crack to a “V” shape.
- Fold a sheet of 80-grit sandpaper to make it rigid and scuff the open area.
- Remove the dust and fill the crack with epoxy resin supported with silica adhesive filler.
Full Answer
How do I restore the chalky gelcoat on my Boat?
- The best wax to use for restoring your gelcoat is marine wax. It's specifically designed for use on boats and it's waterproof. ...
- Use a cloth if you're applying the wax by hand.
- Use a foam pad if you're applying the wax with a buffer.
How to fix scratches in gelcoat?
Gelcoat Scratch Repair
- Gelcoat Choices. You will find gelcoat available as both a resin and in a thicker putty form called paste. ...
- Color Matching. The hardest part of a repair to the surface of a fiberglass boat is matching the color. ...
- Preparing the Scratch. ...
- Catalyzing. ...
- Spreading Gelcoat Paste. ...
- Covering the Repair. ...
- Sanding and Polishing. ...
How to paint over a gelcoat on a boat?
When to Paint The Hull?
- If you’re low on budget and can’t afford to spend on the gelcoat and then on repairs, then paint the boat. ...
- Opt for paint if you don’t want to spend the whole day repairing the boat. ...
- Painting does not need as well-ventilated or open space as a gel coating might require. ...
How do you repair fiberglass damage to a boat?
How do you repair fiberglass damage on a boat? Fill any deep gouges and spend your time sanding out scratches while the filler sets up. Apply gel coat to the filled gouges and finish to the scratches and then final-sand the filled gouges. Buff all the repaired areas and then the rest of the boat. Apply any graphics to finish up.

How do you get scratches out of gel coat on a boat?
How to Fix Boat's Gelcoat ScratchesSTEP ONE – ACCESS THE DAMAGE. First-things-first, access the damage. ... STEP TWO – SANDPAPER. If the scratch is a bit deeper, start off by dry sanding with 180-grit sandpaper. ... STEP THREE – BUFF AND ENJOY! Once the scratch is gone, buff it out and use a synthetic wax to protect the finish.
How do you fix deep scratches in gelcoat?
As long as the gelcoat around the deep scratch is in good condition, you will be able to use gelcoat putty , requires mixing MEKP catalyst-once mixed properly it can be worked with a putty knife for filling, or you can make one using gelcoat and an aerosil filler/thickener.
How do you fix gel coat damage on a boat?
0:085:22How To Repair Boat Gelcoat [MATERIALS LIST ] | BoatUSYouTubeStart of suggested clipEnd of suggested clipSo wipe them down with acetone gets rid of any surface contaminants wax. And what's left of the dirtMoreSo wipe them down with acetone gets rid of any surface contaminants wax. And what's left of the dirt.
How do you remove scuff marks from gel coat?
0:122:12How to remove scuff marks boat gel coat - YouTubeYouTubeStart of suggested clipEnd of suggested clipClean Magic Eraser.MoreClean Magic Eraser.
How do you fix a deep scratch on a fiberglass boat?
5:3421:27How To Repair Deep Scratches On Your Boat Using Alexseal Paint!YouTubeStart of suggested clipEnd of suggested clipKnockdown of these edges around the perimeter. And just to give myself a little bit of a visualMoreKnockdown of these edges around the perimeter. And just to give myself a little bit of a visual reference here when I'm sanding. I'm gonna take a little piece of tape.
How do you repair fiberglass gelcoat?
5:1415:24Fiberglass Gelcoat Repair (So you hit something with your boat) - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo without further ado I'm gonna get going putting some of this in here with some hardener mix. ItMoreSo without further ado I'm gonna get going putting some of this in here with some hardener mix. It up really well and then apply it to the boat. One other thing I should mention is that fiberglass
Can you gelcoat over gelcoat?
Can You Spray Gelcoat Over Gelcoat? The short answer's yes. But first, make sure the surface is free from dirt and debris. Using the window frame analogy again, you wouldn't apply new paint over old paint without preparing the surface.
How do you restore gelcoat on a boat?
0:242:47How to Restore Gel Coat - YouTubeYouTubeStart of suggested clipEnd of suggested clipWith a liquid oxidation remover or a wax or any other liquid. Be real careful not to hit that powerMoreWith a liquid oxidation remover or a wax or any other liquid. Be real careful not to hit that power button before it's up against the side of the hull or else the wax will go flying.
How do you sand and polish gelcoat?
1:068:29Learn How to Wetsand your Boat! - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe always recommend starting light and going a lot heavier. Because it's hard to undo if you go theMoreWe always recommend starting light and going a lot heavier. Because it's hard to undo if you go the other way the other thing I'm gonna recommend is starting in an inconspicuous spot.
Can you use magic eraser on boat gelcoat?
If soap won't remove them, try Magic Eraser. Use On & Off Hull Cleaner on waterline stains, but use it only on the fiberglass hull. Wash your boat weekly with boat soap, and remove stains right away. I use eco-friendly products.
Can you use a magic eraser on a boat?
You can use Magic Eraser on vinyl floors, vinyl siding, and vinyl boats seats, and get amazing results as shown in the photo above. For example, in high traffic areas on your boat such as walkways and decks, you're going to get a lot of muddy footprints, dirt, grease, and more nasty stuff.
Can you buff scratches out of fiberglass?
Apply a small amount of polishing compound to a soft cloth if the petroleum jelly fails to remove the scratch. Rub the compound into the scratch in a circular motion. Rub your finger over the scratch to assess your progress. Repeat this process several times, or until the scratch disappears.
How do you use rubbing compound on gelcoat?
0:215:30Compounding Gel Coat - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the way we use is we use it with a low rpm starting 600 rpm and never going about 1800 rpm yourMoreSo the way we use is we use it with a low rpm starting 600 rpm and never going about 1800 rpm your heaviest cut is going to come at your low rpm. If you heats up to the higher rpms.
How much does it cost to fix a scratch on a boat?
Fortunately, it's relatively inexpensive to do a fiberglass repair. Boat scratches, deep gouges, and even holes can cost less than $500 in materials.
How do you fix gel coat?
Wet-sand the cured gelcoat with 320-grit wet/dry paper on a soft sanding block. Confining work to the immediate repair area, continue wet-sanding with 600-grit paper until nearly even with surrounding gelcoat. Finish wet-sanding with 1,000-grit paper; then buff out with rubbing compound followed by a coat of wax.
How do you get swirl marks out of gelcoat?
1:4613:26These are KILLING your Wax! How to Remove Swirl Marks on a BoatYouTubeStart of suggested clipEnd of suggested clipBut when you put a light to it that's when you're actually going to see the swirl marks. So you haveMoreBut when you put a light to it that's when you're actually going to see the swirl marks. So you have to put a light into it and you have to actually look at the beam of light in the gel coat.
Q: How do I repair a gouge in a fiberglass boat?
A: Fill the gouge with filler and sand out any other scratches while waiting for the filler to cure. Apply your gel coat to the filled gouges and s...
Q: When do I need to repair cracks in the gel coat?
A: You'll need to repair the gel coat as soon as you notice any cracks or scratches. Immediate repair ensures you don't have to deal with water dam...
Q: What does professional gel coat repair cost?
A: Repairing the gel coat yourself is a great way to save some money you can use for bait or gas for your next fishing trip. However, we understand...
Q: Can I blend my gel coat?
A: Yes, you can wet sand the repair work to seamlessly blend the new gel coat into the original. Start with 240-grit sandpaper followed by 400-grit...
Q: What is a brushable gel coat?
A: The brushable gel coat offers boaters a purpose-formulated product designed to apply like paint and do away with the need for spray equipment du...
What is the best filler for a scratch on a boat?
When the gelcoat surrounding a scratch is in good condition, the filler of choice is gelcoat paste, which provides both filler and finish in a single application — but not a single step. Because the surface of the cured paste will be uneven, sanding and polishing are required to smooth the repair and blend it with the rest of the hull.
How to seal a scratch?
To seal the surface of a scratch repair, cover it with a sheet of plastic film. The kit may include sealing film. Otherwise a section of kitchen "zipper" bag works especially well because it tends to remain smooth and the gelcoat will not adhere to it.
How to fix a scratch on a polyester resin?
Work the gelcoat paste into the scratch with a flexible plastic spreader. Let the putty bulge a little behind the spreader; polyester resin shrinks slightly as it cures, and you're going to sand the patch anyway. Just don't let it bulge too much or you'll make extra work for yourself.
How to add gelcoat to a catalytic?
Always color gelcoat paste before you add the catalyst. Put exactly one ounce of paste into a mixing cup and add the tints a drop at a time. Keep track of the number of drops of each tint. When the color looks close in the cup, touch a drop of the mix onto the hull. Make needed adjustments until you are satisfied with the match — don't expect perfection — then write down the formula so you can duplicate it for the rest of the paste.
What is the hardener for gelcoat?
Catalyzing Polyester Resin. The hardener for gelcoat is the same as for any polyester resin — methyl ethyl ketone peroxide, or MEKP. Gelcoat resin usually requires 1 to 2 percent of hardener by volume (follow the manufacturer's instructions).
How to repair a curved hull?
When the new gelcoat is flush, put 220-grit wet-or-dry paper on your block and wet sand the repair, this time with your block flat. Use a circular motion and keep a trickle of water running on the sanding area. Feather the repair into the old gelcoat until your fingertips cannot detect a ridge. If the hull is curved, take care not to sand the repair flat.
How long does it take to remove gelcoat from plastic?
After 24 hours , peel away the plastic. The amount of sanding required will depend on how smoothly you applied the gelcoat.
How to remove gelcoat from crack?
Using a Dremel tool, remove the gelcoat on either edge of the crack, all the way down its length. Basically this widens the gap and reveals the fiberglass layer beneath.
How to spread gelcoat over gouge?
Since the paste will shrink slightly as it dries, make sure you put a little extra paste on the “wound”. A slight bulge will be ideal after the paste is applied.
How to fix a gouge on a boat?
The kit will contain everything you need to do the job including some tints for matching. Some find the gouge needs to be scraped deeper with a screwdriver or Dremel tool to open it into a wide V to make sure the gelcoat has a place to settle and more permanent. If you simply cover the cracks they may continue to spread. The gelcoat that exists on the boat is already bonded with the laminates that are underneath. That being said, you will have to rough the surface up a bit with sand paper in order to give the paste something to stick to. Please note that you need to clean the surface with acetone after sanding to clean any contaminates off that may interfere with the filling process.
How to repair cracks in fiberglass?
If the underlying problem for the hairline cracks is not handled, re-gelcoating over them will only be a temporary fix, such as a soggy core or broken support. The cracking has stemmed from a crack below the gelcoat and in the fiberglass. This is one option to repair those cracks: 1 Using a Dremel tool, remove the gelcoat on either edge of the crack, all the way down its length. Basically this widens the gap and reveals the fiberglass layer beneath. 2 Determine if there is a crack in the fiberglass. If there is, it needs to be filled with a putty containing fiberglass strands. Duraglas Fiberglass Filler is one option. 3 Apply Gelcoat to the area. Can be brushed, rolled (using Brushable Gelcoat) or spray applied.
What is 3M Marine High Strength Repair Filler?
When the damage is a larger (like a screw hole) you made need 3M’s Preminum Marine Filler or 3M Marine High Strength Repair Filler. These are for bonding and filling repairs above or below the waterline and can be sanded. Some customers prefer to mix some thickener (cabosil) and gelcoat to a thick consistency.
How long does it take for wax paper to dry?
Tape the plastic/wax paper on all sides over the paste and let dry for 24 hours. After the 24 hours are up, remove the plastic/wax paper. Take a piece of 400 grit sandpaper accompanied with a 3M sanding block and begin to level any areas that are raised and uneven.
Can you re-gelcoat hairline cracks?
If the underlying problem for the hairline cracks is not handled, re-gelcoating over them will only be a temporary fix , such as a soggy core or broken support. The cracking has stemmed from a crack below the gelcoat and in the fiberglass. This is one option to repair those cracks:
What is gelcoat on boats?
Gelcoat is the protective coating that covers the fiberglass of boats and other watercraft. When you get a gouge or a scratch in the gelcoat of your fiberglass, you will have to clean it up by grinding or sanding before you can repair it. Then, you’ll need to buy a wax gelcoat repair kit that matches the color of your gelcoat ...
How to protect gelcoat from drips?
If you are working in an area where the new gelcoat could drip down, then mask off the area below it with tape as well to protect it. You can tape plastic sheets over large areas to protect them.
How long does it take for gelcoat to dry?
Let the gelcoat dry for at least 8 hours to cure. Leave the repaired area to dry overnight or for at least 8 hours. This will ensure that the gelcoat is hard enough for sanding and finishing. Touch the gelcoat to make sure it is hard before you proceed to sand it.
How to get scratches out of a car?
Sand with the direction of fine scratches starting with 80-grit sandpaper until the scratch is even with the area around it. Switch to 150-grit sandpaper and sand until the scratched area is evenly smooth, then switch to 240-grit sandpaper and sand it until the texture becomes even smoother and the damage is blended in to the area around it.
How to make gelcoat with peanut butter?
Pour the amounts of each part recommended by the manufacturer into a plastic or paper disposable cup. Stir it with a mixing stick for at least 1 full minute or until it is about the consistency of peanut butter. Wear gloves, safety glasses, and a face mask when you mix the gelcoat.
How to fix a spot on a car?
1. Purchase a wax gelcoat repair kit that matches the color of the damaged spot. Gelcoat repair kits come with 2 parts that you mix together right before applying it to the damaged area. Try to match the color as closely as possible or get a kit that has different pigments you can add while mixing to change the color.
What to use to mix gelcoat?
Wear gloves, safety glasses, and a face mask when you mix the gelcoat. If your gelcoat repair kit doesn’t come with a mixing stick, then use a clean craft stick (like a wooden popsicle stick) to mix the gelcoat.