Repairing Guides

how to repair scratches in gelcoat

by Prof. Judson Turcotte Sr. Published 3 years ago Updated 2 years ago
image

To repair minor cracks in the gel coat:

  • Start with a rotary tool to open the crack to a “V” shape.
  • Fold a sheet of 80-grit sandpaper to make it rigid and scuff the open area.
  • Remove the dust and fill the crack with epoxy resin supported with silica adhesive filler.

Wet-Sanding Scratched Gelcoat
Often very minor scratches and scrapes can be wet-sanded away. Try using 400-grit wet-sanding sandpaper, followed by 600-grit. Always use a sanding block so you don't over-sand one particular spot, and use a gentle, circular motion. If the scuff or scratch disappears, great.

Full Answer

How to fix scratches in gelcoat?

Gelcoat Scratch Repair

  • Gelcoat Choices. You will find gelcoat available as both a resin and in a thicker putty form called paste. ...
  • Color Matching. The hardest part of a repair to the surface of a fiberglass boat is matching the color. ...
  • Preparing the Scratch. ...
  • Catalyzing. ...
  • Spreading Gelcoat Paste. ...
  • Covering the Repair. ...
  • Sanding and Polishing. ...

How to restore and repair gelcoat?

  • Firstly, tape off and protect all of the areas of the boat you don’t want to treat.
  • Thoroughly clean the boat, this can be done with soapy warm water or more effectively with Deck Cleaner. ...
  • With Marine Polytrol, drying times are short (usually less than 10 minutes) so section off your work in small, achievable areas.

More items...

How to repair damaged gelcoat?

  • Latex gloves
  • Respirator
  • Mixing cups and sticks
  • Plastic spreader
  • Dremel tool with a burr-type bit
  • Masking tape
  • Acetone
  • Plastic sheet
  • Waterproof abrasive paper with various grits (180 to 400)
  • Paper towels

More items...

How to fix a screw hole in gelcoat?

How to Fix a Screw Hole in Gelcoat

  1. Preparation. The first thing that you need to do is to prepare the hole which you need to fill. ...
  2. Using the Repair Kit. Most stores will provide a little item known as a gelcoat repair kit. ...
  3. Finishing the Project. Once you have filled the hole with paste, leave it for around a day, and then apply some sandpaper to the edge of the ...
  4. Larger Repairs. ...

image

How do you get scratches out of gelcoat?

How to Fix Boat's Gelcoat ScratchesSTEP ONE – ACCESS THE DAMAGE. First-things-first, access the damage. ... STEP TWO – SANDPAPER. If the scratch is a bit deeper, start off by dry sanding with 180-grit sandpaper. ... STEP THREE – BUFF AND ENJOY! Once the scratch is gone, buff it out and use a synthetic wax to protect the finish.

How do you fix gouges in gelcoat?

Begin by sanding around the area and the scratch with 320-grit paper. Again, be cautious not to remove too much material. After sanding, use a Dremel tool to clean out the gouge a bit, then feather the edges of the scratch with 180-grit. This helps the gelcoat blend in and helps hide the edges of the filled scratch.

How do you repair deep scratches in fiberglass?

Fill any deep gouges and spend your time sanding out scratches while the filler sets up. Apply gel coat to the filled gouges and finish to the scratches and then final-sand the filled gouges. Buff all the repaired areas and then the rest of the boat. Apply any graphics to finish up.

Can you gelcoat over gelcoat?

Can You Spray Gelcoat Over Gelcoat? The short answer's yes. But first, make sure the surface is free from dirt and debris. Using the window frame analogy again, you wouldn't apply new paint over old paint without preparing the surface.

How do you touch up gel coat?

2:476:535 Easy Steps to make a good Gel Coat repair on your boat - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay a small amount of hardener. Um with the stick just to give that a really good mixing. With thatMoreOkay a small amount of hardener. Um with the stick just to give that a really good mixing. With that mix we're going to now add it onto the boat. So using a mistake simply spread. The quite a lot of

How do you repair a deep gouge in a fiberglass boat?

0:502:51How to Repair Deep Cracks in Fiberglass Boats - YouTubeYouTubeStart of suggested clipEnd of suggested clipUsing the disposable brush saturate it with epoxy. One at a time apply and saturate theMoreUsing the disposable brush saturate it with epoxy. One at a time apply and saturate the progressively smaller pieces of fiberglass.

How do you get scratches out of a Fibreglass boat?

0:2113:32How to Remove Scratches From Gel Coat by Wet Sanding and PolishingYouTubeStart of suggested clipEnd of suggested clipAnd polishing sanding block it doesn't have to be something like this basically anything flatMoreAnd polishing sanding block it doesn't have to be something like this basically anything flat anytime you're sanding gel coat you always want to make sure to keep your fingers off the sandpaper.

How do you use rubbing compound on gelcoat?

0:215:30Compounding Gel Coat - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the way we use is we use it with a low rpm starting 600 rpm and never going about 1800 rpm yourMoreSo the way we use is we use it with a low rpm starting 600 rpm and never going about 1800 rpm your heaviest cut is going to come at your low rpm. If you heats up to the higher rpms.

How do you get scratches out of fiberglass boats?

2:2725:24How to: Fiberglass Gelcoat Boat Scratch Repair / Compound / Polish ...YouTubeStart of suggested clipEnd of suggested clipAnd just kind of spray the scratch spray the sandpaper. And and start working it. Okay i like to useMoreAnd just kind of spray the scratch spray the sandpaper. And and start working it. Okay i like to use circular motions.

Should I use gelcoat with or without wax?

The gel coat needs the wax to fully cure, so the final coat needs to have the wax in it. However, the gel will not properly bond with the coat below it unless you sand the surfacing wax off. A common practice when applying multiple coats is to use unwaxed gel at first, and use gel with wax added for the final coat.

Is gelcoat the same as fiberglass?

Gelcoat is usually much thicker than paint and is engineered to protect the underlying fiberglass as well as provide a smooth shiny appearance.

How thick can gelcoat be applied?

20-25 milsSpraying gel coat is recommended for more accurate and consistent coverage. Apply gel coat in 4-5 layers at approximately 5 mils each, allowing 15-20 minutes between layers for a total thickness of 20-25 mils. Use #122-A Gel Coat Thickness to ensure proper thickness is achieved.

How do you fix deep scratches on a boat hull?

3:1521:27How To Repair Deep Scratches On Your Boat Using Alexseal Paint!YouTubeStart of suggested clipEnd of suggested clipPaper. Now when you get to the 800. It's gonna be a shallower. Basically scratch pattern. So withMorePaper. Now when you get to the 800. It's gonna be a shallower. Basically scratch pattern. So with the laying the the paint down then.

How thick can gelcoat be applied?

20-25 milsSpraying gel coat is recommended for more accurate and consistent coverage. Apply gel coat in 4-5 layers at approximately 5 mils each, allowing 15-20 minutes between layers for a total thickness of 20-25 mils. Use #122-A Gel Coat Thickness to ensure proper thickness is achieved.

How do you remove scratches from a fiberglass boat?

1:4213:32How to Remove Scratches From Gel Coat by Wet Sanding and PolishingYouTubeStart of suggested clipEnd of suggested clipThan what we're gonna use initially. And then finally we're gonna use a machine polish. And that'sMoreThan what we're gonna use initially. And then finally we're gonna use a machine polish. And that's gonna put that that depth at that sheen on the boat that really really good shine.

Where can I get gelcoat for my boat?

Two of the biggest suppliers in the United States are Spectrum Color in Auburn, Wash., and Mini-Craft in Wildwood, Fla. Each company can help you with color selection and matching. Both companies even have gelcoat colors listed by manufacturer and model year. When you order, the representative will ask you whether you want wax in your gelcoat.

How to buff a scratch?

Miro recommends a three-step process. First he uses 3M Super Duty Rubbing Compound 05954 with a rotary polisher and a wool pad. He then switches to 3M Perfect It II 05973 Rubbing Compound, and tops that with Perfect It III 05941 Finishing Glaze. Use light pressure on the polisher and let the material do the work. Afterward, use a good synthetic wax to protect the finish.

How to get rid of scratches on Miro?

Miro recommends starting out by dry-sanding with 180-grit sandpaper. When you begin to see the scratch disappear, bump up to 320 grit. When 90 percent of the scratch is gone, move up to 400 or 600 grit and begin wet-sanding, working your way up to 1000-grit. When you use 400 grit or higher, be sure to wet sand.

When sanding a boat, do you sand in an X pattern?

When you sand, wet or dry, be sure you sand in an X pattern, not in a circular motion like would if you were waxing. This keeps the sanded area flat so you don’t end up with “divot” in your hullside or deck. When the scratch is gone, or at least removed to your satisfaction, it’s time to buff.

Can you sand a 400 grit sandpaper?

When you use 400 grit or higher, be sure to wet sand. Always keep the sandpaper clean with nice fresh water and be cautious not to remove too much gelcoat. It is possible to sand through the color. Believe it or not, 1000-grit has more cutting power than 180.

Can you use gelcoat on a used boat?

Used boats often have scratched gelcoat. If you’ve been shopping used boats for any length of time, you probably knew that already. The good news is that you can use that as a negotiating tool. On the other hand, if you’re the seller, you stand a better chance of keeping your asking price up if your boat shines.

Can you remove gelcoat scratches on a boat?

Either way, a boat does better in the marketplace if its blemishes are fixed. If the gelcoat scratches aren’t too deep, you may be able to eliminate them with a combination of wet-sanding and compounding. 3M makes a variety of products used by the pros. If the scratches are deep, you’ll need to know where to get the right gelcoat for your boat.

How to seal a scratch?

To seal the surface of a scratch repair, cover it with a sheet of plastic film. The kit may include sealing film. Otherwise a section of kitchen "zipper" bag works especially well because it tends to remain smooth and the gelcoat will not adhere to it.

How long does it take to remove gelcoat from plastic?

After 24 hours , peel away the plastic. The amount of sanding required will depend on how smoothly you applied the gelcoat.

How to fix a scratch on a polyester resin?

Work the gelcoat paste into the scratch with a flexible plastic spreader. Let the putty bulge a little behind the spreader; polyester resin shrinks slightly as it cures, and you're going to sand the patch anyway. Just don't let it bulge too much or you'll make extra work for yourself.

How to add gelcoat to a catalytic?

Always color gelcoat paste before you add the catalyst. Put exactly one ounce of paste into a mixing cup and add the tints a drop at a time. Keep track of the number of drops of each tint. When the color looks close in the cup, touch a drop of the mix onto the hull. Make needed adjustments until you are satisfied with the match — don't expect perfection — then write down the formula so you can duplicate it for the rest of the paste.

What is the best filler for a scratch on a boat?

When the gelcoat surrounding a scratch is in good condition, the filler of choice is gelcoat paste, which provides both filler and finish in a single application — but not a single step. Because the surface of the cured paste will be uneven, sanding and polishing are required to smooth the repair and blend it with the rest of the hull.

What is the hardener for gelcoat?

Catalyzing Polyester Resin. The hardener for gelcoat is the same as for any polyester resin — methyl ethyl ketone peroxide, or MEKP. Gelcoat resin usually requires 1 to 2 percent of hardener by volume (follow the manufacturer's instructions).

How to repair a curved hull?

When the new gelcoat is flush, put 220-grit wet-or-dry paper on your block and wet sand the repair, this time with your block flat. Use a circular motion and keep a trickle of water running on the sanding area. Feather the repair into the old gelcoat until your fingertips cannot detect a ridge. If the hull is curved, take care not to sand the repair flat.

How long does it take for gelcoat to dry?

Let the gelcoat dry for at least 8 hours to cure. Leave the repaired area to dry overnight or for at least 8 hours. This will ensure that the gelcoat is hard enough for sanding and finishing. Touch the gelcoat to make sure it is hard before you proceed to sand it.

What to use to mix gelcoat?

Wear gloves, safety glasses, and a face mask when you mix the gelcoat. If your gelcoat repair kit doesn’t come with a mixing stick, then use a clean craft stick (like a wooden popsicle stick) to mix the gelcoat.

What is gelcoat on boats?

Gelcoat is the protective coating that covers the fiberglass of boats and other watercraft. When you get a gouge or a scratch in the gelcoat of your fiberglass, you will have to clean it up by grinding or sanding before you can repair it. Then, you’ll need to buy a wax gelcoat repair kit that matches the color of your gelcoat ...

How to protect gelcoat from drips?

If you are working in an area where the new gelcoat could drip down, then mask off the area below it with tape as well to protect it. You can tape plastic sheets over large areas to protect them.

How to get scratches out of a car?

Sand with the direction of fine scratches starting with 80-grit sandpaper until the scratch is even with the area around it. Switch to 150-grit sandpaper and sand until the scratched area is evenly smooth, then switch to 240-grit sandpaper and sand it until the texture becomes even smoother and the damage is blended in to the area around it.

How to make gelcoat with peanut butter?

Pour the amounts of each part recommended by the manufacturer into a plastic or paper disposable cup. Stir it with a mixing stick for at least 1 full minute or until it is about the consistency of peanut butter. Wear gloves, safety glasses, and a face mask when you mix the gelcoat.

How to fix a spot on a car?

1. Purchase a wax gelcoat repair kit that matches the color of the damaged spot. Gelcoat repair kits come with 2 parts that you mix together right before applying it to the damaged area. Try to match the color as closely as possible or get a kit that has different pigments you can add while mixing to change the color.

image
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9