Repairing Guides

how to repair urethane bumper

by Travis DuBuque Published 3 years ago Updated 2 years ago
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How to repair bumpers made of PUR

  1. Identify the plastic.. If the base material is yellow, you know it's a urethane (PUR). But not all urethanes are...
  2. Prep the plastic for repair.. Clean the plastic, then grind a v-groove about halfway through with a cutting burr. Put...
  3. Melt the urethane rod into the v-groove.. Set the airless plastic welder to the "urethane"...

Part of a video titled Polyurethane Bumper Repair - YouTube
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Itself. Just press the melted welding rod into the pores of the plastic. And press out any remainingMoreItself. Just press the melted welding rod into the pores of the plastic. And press out any remaining air bubbles. Use the welders heat to smooth the surface of the welding rod.

Full Answer

Should you repair or replace your Busted bumper?

Why it’s important to address bumper damage

  • Safety reasons. Despite their flimsy nature, car bumpers are often the first point of impact in road collisions. ...
  • Overall aesthetic. Especially when you own a luxury car, bumper damage takes away from the overall special look of your vehicle.
  • Car value. ...
  • Professionalism and image. ...

How to fix cracked bumper, amazing repair?

What you will need

  • Soldering Iron
  • Custom Mix Spray Paint Can
  • Sandpaper 120, 220, 500

How to repair a polyurethane bumper?

  • 1020 Scuff Magic Prep Soap
  • 1000 Super Prep Plastic Cleaner (three options available) OR 1001-4 EcoPrep Plastic Cleaner
  • 6122 Heavy Duty Round Cutting Burr
  • Aluminum Body Tape (several options available)
  • 2000 Flex Filler (several options available)
  • CS100 Clean Sheets Mixing Boards
  • Waterborne Primer Surfacer (several options available)
  • 1047 Putty Flex

More items...

How to repair a hole in a plastic bumper cover?

  • Wrenches and Screwdrivers – For removing and replacing the bumper cover.
  • A Variety of Sandpaper – Have at least a selection of from 80- to 400-grit paper. ...
  • An Exacto Knife or Blade – You may need this to remove burrs or pieces of plastic sticking out from the hole.
  • Auto Repair Cloth or Fibreglass Repair Tape

More items...

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How do you fix polyurethane plastic?

0:445:23How to Repair Thermoset Polyurethane - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou can repair it with the airless plastic welder. When you repair urethane with the airless welder.MoreYou can repair it with the airless plastic welder. When you repair urethane with the airless welder. You don't actually melt the base material. You use the melted welding rod like a hot melt glue.

How do you repair a polyethylene bumper?

2:043:13Proper Repair of Crack or Tear on Plastic Bumper Products - YouTubeYouTubeStart of suggested clipEnd of suggested clipUse a DA with P 180 grit to level the surface. Followed. By a hand block in P 180 grit to straightenMoreUse a DA with P 180 grit to level the surface. Followed. By a hand block in P 180 grit to straighten and shapes of repair. Finally use a da with P 320 grit to feather edge the repair.

What is the best filler for plastic bumpers?

10 Best Filler For Plastic Bumpers Reviews In 2022#Product1U-Pol Products 7061 Stronghold Body Filler for Plastic - 600ml Tin2Bondo Bumper Repair Kit, 00280, .34 fl oz33M EZ Sand Multi Purpose Repair Material, 35887, 47.3 mL Cartridge4Ocean F124 Flexible Bumper Filler with Hardener6 more rows

Can you repair damaged plastic bumpers?

While these damaged plastic car bumpers can be repaired, for most of them, they shouldn't be repaired. And there is one main reason why. It is more expensive. Most often, replacing a damaged plastic front bumper is actually going to cost less than getting it repaired.

How do you fix a gouge in a plastic bumper?

1:3415:493M Plastic Bumper Cosmetic Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll we're really trying to do is just knock down this cliff edge on the edges of the gouges. AndMoreAll we're really trying to do is just knock down this cliff edge on the edges of the gouges. And also if you no doubt know anytime you contact plastic with a high-speed tool you melt the plastic.

How do you fix peeling paint on a plastic bumper?

How to fix peeling paint on car bumper1 - Mask local area and sand peeling paint. Masking the headlight and trims before sanding is imperative. ... 2 - Mask off the rest of the area ready for priming. ... 3 - Refinish the damaged area on the bumper. ... 4 - Complete paint correction and detailing.

What kind of body filler do you use on plastic?

Like most plastic body fillers, Bondo is a lightweight polyester-based plastic body filler that was originally developed as an alternative to lead body solder.

Can I use Bondo on my plastic bumper?

2:276:06Can Body Filler Bondo Be Applied On Plastic Bumper Covers? Q&AYouTubeStart of suggested clipEnd of suggested clipSo it is not designed for that you know just won't hold up don't have the flexibility. Or anythingMoreSo it is not designed for that you know just won't hold up don't have the flexibility. Or anything like that now well you can use like when if you got a damaged.

Will body filler stick to a plastic bumper?

Body filler is also not designed to adhere to a plastic surface the way that it adheres to metal. Most plastics require an adhesion promotor to allow the plastic repair material to adhere to the surface.

Can you repair bumper without replacing?

If the bumper on the car is cracked, it typically needs to be replaced, rather than repaired. There are a few exceptions to this, as epoxy and a fiberglass repair kit can be used to repair a bumper. But, for the most part, you want to have it replaced.

Is it cheaper to repair or replace a bumper?

Bumper repair can be performed in-shop and is often cheaper than bumper replacement. Bumper repair normally costs between $100 and $1,000.

Can dents in plastic bumpers be repaired?

To fix a dent in a plastic bumper, you have to apply heat and then force the plastic back into its original shape. Here are a few strategies to remove a small dent from a car: Apply boiling water to the dented area. Reach under the wheel well and try to pop out the dent.

How do you repair plastic body panels?

0:5020:18How To Repair Broken Plastic Car Parts - YouTubeYouTubeStart of suggested clipEnd of suggested clipI like using toothpicks here to actually apply the epoxy. Now depending on how nice you want theMoreI like using toothpicks here to actually apply the epoxy. Now depending on how nice you want the final product to look we're going to use various grits of different sandpaper.

How do you fix a broken plastic tablet?

0:1915:10Repairing Broken Plastic Tabs Using Plastex - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the clip nut goes over this tab. And it has threads underneath. And that five millimeter boltMoreSo the clip nut goes over this tab. And it has threads underneath. And that five millimeter bolt goes down through it and screws into this now.

How can I fix a cracked bumper without removing it?

0:004:05DIY Bumper Crack Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipI'm going to take a little bit of 40 grit sandpaper. And rough up the area around the crack. AndMoreI'm going to take a little bit of 40 grit sandpaper. And rough up the area around the crack. And next we can use a little bit of acetone or alcohol to clean the crack both on the inside.

What to use on a torn bumper cover?

Saturate both surfaces of the torn bumper cover with our Poly Prep, an adhesion promoter for polymers. (Don’t make the mistake an entire industry has made in not using a sufficient amount of adhesion promoter.

How far should a tech patch extend?

Tech-Patches should extend from a half-inch to and inch beyond the repair. Link Tech-Patches is below. To reinforce a bumper cover repair, you will need a Tech-Patch and a Poly Kit.

Is a torn bumper cover better than epoxy?

We KNOW that the Process repairs a torn bumper cover better than any epoxy , better than plastic welding, better than any other methodology. Which is why our 100% customer satisfaction guarantee has never been utilized. Molecular Bonding Online Store. If you have ANY questions, please call 877 565 7225.

Is it easy to repair a plastic bumper?

With the Process, repairing a plastic bumper cover is quick and easy. The father explained that the two edges of the torn bumper cover had to properly aligned when pressed together because grab is almost immediate. His son said, “Dad, it’s an adhesive. There’s always some work time”.

Can you tear a bumper cover?

Yes, if you would pull the two edges apart, the tear will be along the same line. However, when you look at that tear, you will see that about half the tear was new and about is along the original is along the original problem. The Process bonds the torn pieces of the plastic together and the longer your wait before ripping the plastic bumper cover apart, the more that tear will be new.

Where can I get 3M flexible parts repair?

3m and several other mfgs. make a 2 part flexible parts repair. You can get it at any automotive paint supply store. You will need to vee out the area in need of repair and then apply it. I always ruff up the area behind where I am repairing and apply some there also just for added strength.

Does urethane repair work?

Sorry to hijack. The urethane repair kits seem to work well. I used to sell them and did several demo pieces with them when I was in the industry.

How to weld a plastic bumper?

Set the airless plastic welder to the "urethane" setting. Anything higher will overheat this plastic. Holding the welder’s tip slightly off the surface of the plastic, melt the rod into the v-groove. Don’t overheat the base material, simply melt the rod onto the surface. Again, you are not trying to melt the rod and the bumper together; the bumper material is not meltable! Lay down no more than 2” of welding rod into the v-groove at a time. Remove the rod from the welder tip, and before the melted rod has time to cool down, go back over it with the hot welder tip and smooth out the well. You can touch the bumper with the welding tip, but keep the tip moving so you don’t overheat the base material.

How to tell if a plastic is urethane?

Some are light or dark gray. If you can find the ID symbol, it should say PUR or RIM. If you can't find the symbol, press a hot welding tip into the backside of the bumper. If it’s a urethane, the plastic will liquefy, bubble and smoke. After the heated area cools off, it will remain gummy or tacky. This is an indication that the heat broke down the chemicals in the plastic. Thermoset polyurethane is not a meltable plastic like most other plastics.

What are bumpers made of?

Bumpers made from PUR, or thermoset polyurethane , are not very common today. This was a very common material on domestic car bumpers from the ’70s through the ’90s, and there are still a few applications today, like the Dodge Challenger rear bumper. However, most plastic bumpers today are made of polypropylene (PP) blends.

How to repair thermoset plastic?

Clean the plastic, then grind a v-groove about halfway through with a cutting burr. Put a good sand scratch in the plastic with a coarse sandpaper disc , then blow so the surface is dust-free. Since thermoset PUR is not meltable, the only way to repair it is with an adhesive. You can use a two-component adhesive, but Polyvance promotes the use of a thermoplastic urethane as a hot melt adhesive as the faster and less expensive repair option.

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