Repairing Guides

how to do ptex repair

by Brady Sanford Published 3 years ago Updated 2 years ago
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How do you repair a PTEX base?

1:012:58How To Repair Your Ski And Snowboard Base With P-TexYouTubeStart of suggested clipEnd of suggested clipHold it low and close to the area. If. It is a deeper repair. It will need several layers of ptex toMoreHold it low and close to the area. If. It is a deeper repair. It will need several layers of ptex to filament. And let each new layer p-tech school in the base before relighting the stake.

How do you get PTEX to stick?

P-tex falling out?Clean the edges of the gouge and remove any loose material.Sand the core shot to roughen it for better adhesion.Get a cheap soldering iron to melt in the repair material.Melt in a layer of copolymer/metalgrip - this is a more rubbery material that adheres well to coreshots and metal.More items...•

How do I prepare for PTEX?

0:275:58How to P-Tex a Ski or Snowboard - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we clean the base of the ski or snowboard with a citrus type of cleaner base cleaner technicallyMoreSo we clean the base of the ski or snowboard with a citrus type of cleaner base cleaner technically speaking to make sure there's no dirt or wax on the remaining on the base. So we get good adhesion.

How long should PTEX sit before scraping?

The P-Tex will shrink as it cools, so overfill it. Do a second round if necessary then extinguish the flame. Let the P-Tex cool about 15 minutes. Take a sharpened metal scraper with a 90-degree edge and hold it at a 45-degree angle.

Do you have to wax after PTEX?

Definitely before waxing. As you thought, PTEX candles are made of the same material as the base is made of... so you want the clean the gouge area of any dirt, debris or wax... if you can lightly sand the area to give the new PTEX material some surface to stick on to.

Can you use a hot glue gun for PTEX?

No a hot glue gun will not work.

Why is my PTEX cracking?

Overfilling a deep hole in one hit can cause the ptex to crack. Once the ptex is cool to the touch (5-10 min), you can begin scraping back. Holding your metal scraper at an angle, start scraping from the front to the back of the ski. Vary the direction of each pass, so that you're removing material evenly.

What temperature does PTEX melt?

CAUTION! A P-Tex candle burns very hot (>970 F); Severe burns can result if dripped on skin. Ventilate room if you recently used fluoro waxes. Hold the candle close to the base to reduce carbon (black) formation from the burning process (see important notes at the bottom of the page).

What happens if you ski on a core shot?

Core Shots. A core shot is when the core of the ski is exposed to the elements (water, moisture, snow etc..) instead of being protected. Moisture getting into the core of the ski is bad, that moisture can freeze too, so let's talk about how to fix it. Core shots are the most tricky and require the most work.

How many times can you base grind a snowboard?

A full ski base grind is recommended after the first 5-8 days on a newly purchased pair of skis to give it time for the epoxy to settle. This process actually planes a small layer of base off the ski and can therefore only be done up to six times over the life of the ski.

How do you make PTEX burn clear?

0:001:15No Carbon Ptex Drip Candle Base Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou want to avoid the yellow which indicates carbons burning. So right where it's burning blue toMoreYou want to avoid the yellow which indicates carbons burning. So right where it's burning blue to low and the candle go out too high and you'll get more carbon. You can see it's going down clear.

How do you clean a ski base before PTEX?

0:342:22How to Tune Skis #2: Base Repair || REI - YouTubeYouTubeStart of suggested clipEnd of suggested clipPtex won't stick well to a waxed base. So use base cleaner around the scrape to remove wax from theMorePtex won't stick well to a waxed base. So use base cleaner around the scrape to remove wax from the area after a couple minutes the base cleaner will have done its job and cleared the base of Wax.

How do you use a PTEX gun?

2:506:37Ski Mender Rp360 Base Repair Pistol - Anything Technical Ltd - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then all we're going to do is apply some pressure while squeezing the trigger. And pushing thatMoreAnd then all we're going to do is apply some pressure while squeezing the trigger. And pushing that flat plate down into that gouge.

How do you make PTEX burn clear?

0:001:15No Carbon Ptex Drip Candle Base Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou want to avoid the yellow which indicates carbons burning. So right where it's burning blue toMoreYou want to avoid the yellow which indicates carbons burning. So right where it's burning blue to low and the candle go out too high and you'll get more carbon. You can see it's going down clear.

What material is PTEX?

polyethyleneP-Tex is a type of polyethylene, the most widely produced plastic in the world. It is used in everything from Ziploc bags to cartilage analogues in joint replacements. The main difference among the wide array of applications of polyethylene, however, is its chemical structure.

What is P-Tex made of?

It is used as a base material for many recreational skis and snowboards. Sintered p-tex is made by packing ultra high molecular weight polyethylene powder into a cake that is heated and compressed (sintered) to form a log or billet (see diagram below).

What is the final ptex melt?

Final ptex melt was to cover the edge peak high point in the middle of the cutout. Looks like a small ptex bump that covers the edge peak. See the After-Picture (on right) for final results. If you look closely at picture, you can see the cutout outline and 2 horizontal lines where the edge peak is.

What to do if P-tex burns?

If the p-tex continues to burn on the base, blow the flame out so the base does not overheat. Deeper gouges should be filled in multiple passes, allowing each layer to cool before adding the next. Any repairs on damage near the edge or very deep should begin with metal grip and a soldering iron (see video below).

Why sharpen the end of a P-TeX candle?

Sharpen the end of the p-tex candle so it will light easier.

How to repair a carbon base?

To repair base bubbles (from overheating a base): Either 1) First, drill a small hole or make a small slit with a razor knife through the p-tex in the center of the bubble.

How to prevent carbon buildup in p-tex?

Structure if needed with a coarse metal brush and gray pad. To prevent carbon formation when using p-tex: The key is to maintain a blue flame (don't let it burn orange). To do this, keep it low to the base or close to a metal scraper. This will minimize carbon buildup.

How to remove excess material from a drywall wall?

After repairs have cooled, remove excess material by planing it off with a metal scraper.

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Learn how to p-tex repair your skis to ensure you'll never miss a day on the mountain

Learning how to p-tex repair skis is an essential task as, although we always try to avoid them, at some point in your ski career you’ll no doubt hit a shark that will leave a gaping hole in the base of your best skis.

What You Need For A P-Tex Repair

If you are doing this indoors make sure there is good ventilation and lay down large old sheets to protect valuable floors or surfaces

Step One

Assess the damage and clean the area. If the base is just scratched and you can’t see the core then a p-tex candle is all you need. Use your metal scraper or a sharp blade to clean away any loose sections or scraps of base hanging off. You want to be melting the p-tex into a clean scratch.

Step Two

Place the lighter to the p-tex candle. Careful not to drip or drop it on your skin or anything else precious. You want to have it burning gently with a small blue flame. The flame may turn orange, but be aware not to smoke the room out!

Step Three

Leave the p-tex repair for a few minutes to cool completely. With the metal scraper, holding it at an angle, scrape the p-tex to remove the excess and leave a flat base. Take your time to get it as flat as possible, with a bit of practice you will do this in one clean stroke.

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What do I use to repair my base?

P-tex is used to repair your base. It’s the same material your base is made from and it often comes in a thin candle stick form. The p-tex is melted into any gouges or scratches in your snowboard to fill in gaps and make your base smooth again.

Will the repair be as strong as the original?

Nope, it’s a make do fix. It will generally fix any small scratches, but you’ll find that large gouges or scrapes can be a pain to repair because the p-tex keeps falling out and exposing the hole again.

Does it matter if my base is Sintered or Extruded?

Not really. If you’re not familiar with base materials, ski and snowboard bases are made up of 2 types of different types of p-tex, either sintered or extruded. Without getting technical, sintered bases are found on higher end gear and extruded bases are found on cheaper models.

How to get adhesion between repair and hull?

Improved results in terms of getting adhesion between repair and hull are obtained by first sanding the hull surface to create a texture and then “flaming” the hull in the area to be repaired. Flaming consists of passing a torch or open flame back and forth over the hull, keeping the flame moving at all times and removing it before the material shows any sign of melting. For best results you should be prepared to proceed with the repair immediately after flaming the surface.

Where should patch layers be placed on a boat?

All patch layers should be placed on the interior of the hull and the exterior of the crack should be covered by the polyethylene drip method described earlier. Placing patch layers on the exterior of the hull is just asking for them to be peeled off by encountering sand bars, gravel bars or other obstructions on the water.

How to keep a canoe from cracking?

If the crack is small, you may be able to keep the canoe functioning by melting some linear polyethylene onto each side of the hull for the length of the crack, kind of like filling a gouge in a PTEX ski base with new PTEX.

How to get polyethylene to a liquid state?

Polyethylene has a low melting point and a lighter is usually sufficient to kick the material to a liquid state. Simply drip the new material over the top of the crack and for about ¼” beyond each end of the crack. Then repeat on the opposite side of the hull.

Can you use fiberglass cloth to patch a crack?

Unfortunately, there is no reliable adhesive that can used in conjunction with fiberglass cloth to build a reinforcing patch over a crack.

Can you repair a crack in a canoe hull?

If the unlikely occurs and you have an actual crack in the hull, it’s a different story. Depending on location and extent of the crack, it may or may not be repairable. It is very difficult to perform a structural repair on polyethylene and if the crack is extensive or in a critical location, it may pose a hazard to continue to use the canoe and it may be time to take it to the recyclers. The best way to determine whether such an injury is fatal is to contact customer service and email pictures to them. They can advise you of your options.

Can polyethylene be repaired?

Repairing Polyethylene: Cracks and Fractures. One of the universal truths about polyethylene is that it is difficult to repair. Fortunately, it is a material that rarely needs repair, but there will be times. Shallow scratches and gouges are sometimes best lived with. Unless quite deep, they are cosmetic in nature and will not impact ...

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