
- Knock it A couple of Times. Of course, this might sound like a wonder but it’s one of the effective solutions to fixing a stuck relay- although it works only ...
- Use the Right Relay. Take the new relay you have purchased and check if it matches the previous one. ...
- Disconnect Power. Before you start the process, you need to turn off the circuit breaker of the air conditioner. Or alternatively, disconnect the switch.
- Keeping Track of Terminal ID. On the relay, you’ll find some wires. The point here is to tape all of them. ...
- Pulling Terminal Connector. At this point, grab a needle-nose prier and pull the wires’ terminal connector. ...
- Unscrewing the Relay. The relay will most likely be crewed into the ac unit. You just need to unscrew the relay. ...
Full Answer
Can a relay be repaired?
But for most mechanical relays, where the contacts can be accessed by removing a plastic cover and a few parts, repair is possible, and relatively easy. The industrial relay in figure 1 will be used as an example—most relays will look similar once they're opened up. Popping the cover is just a matter of finding the screws or tabs.
How do I clean the armature of the relay?
Spray the armature with contact cleaner and scrub it delicately with the brush, using extreme care. After completing this final cleaning, reverse your disassembly to get the relay back together and working again. Repeating steps 1 and 2 with the multimeter will tell you whether the process was successful.
What would cause a power steering relay to stop working?
If the readings are all good for all of the sets of contacts, the cause of the malfunction is probably some loose dirt or dust causing an intermittent connection issue. Examine the relay to get a clear sense of how the cover was installed over the frame, and how many pieces it has.
Is the car relay in use now?
Now the new relay are interconnected in the same box and prepared for functioning. By the way, the car relay is in use now and everything’s fine. This article was prepared for you by Humberto Rodriguez, one of our ‘Master Authors’ from Cuba

How do you make a relay work again?
8:5913:27How Automotive RELAYS work and how to FIX them - YouTubeYouTubeStart of suggested clipEnd of suggested clipFold it over on itself so I have to gritty sides and I'm actually gonna put it in this particularMoreFold it over on itself so I have to gritty sides and I'm actually gonna put it in this particular line I got a really small spot. They can stick it between the contact. Points.
How do you fix an electrical relay?
0:112:3110 second FIX for an automotive RELAY that's not clicking - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo a weight of - to fix that is if the relay looks solid and plastic isn't kawrench you just take itMoreSo a weight of - to fix that is if the relay looks solid and plastic isn't kawrench you just take it and give it a nice solid tap on all four sides.
How do you unstick a relay?
When relay contacts open and close, small sparks called arcs can eventually cause them to stick together. Also some types of corrosion can cause them to stick. Sticking relay contacts can be cleaned with a burnishing tool or with fine grit emery paper, if you can get to them.
How do you check if a relay is bad?
2:598:36How to Diagnose a Failed Relay In Your Car, Truck or SUV - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo a quick and easy way to check the relay see if it's even working on the switch side is haveMoreSo a quick and easy way to check the relay see if it's even working on the switch side is have someone push the horn and actually feel the relay. And see if it's clicking.
Are relays repairable?
Repairing Car Relays All you need to do is re-solder the connections to repair, depending on how well it goes you might decide to replace the relay, but it will allow you to use the car and you will know your diagnosis is correct.
Why do relays stop working?
When operated at full load, a relay is said to have failed when its contacts fail to operate (often because they weld together) or when contact material erosion results in an unacceptable high path resistance.
What causes a relay to get stuck?
The most common cause of relays sticking is because of micro-welding of the contacts caused by arcing when the contacts close/open. This can occur even when the current being switched is within the rating of the relay.
How do you clean a relay?
Proper physical cleaning involves drawing the hard glossy paper, soaked in a mild cleaner and polishing lubricant, back-and-forth between the contacts. DO NOT soak the relay. Do not use colored paper, dirty paper, or paper that leaves fibers. WD40 makes an excellent cleaner.
How do you check a relay?
1:196:53How to Test a Relay the Correct Way - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you want to connect one side to 285. And the other side to 86. And you're gonna hear it click toMoreAnd you want to connect one side to 285. And the other side to 86. And you're gonna hear it click to make sure you connect.
Will a bad relay still click?
If your starter relay has gone bad, the electrical signal will never make it from the battery to the starter motor. As a result, your engine won't turn over - no matter how many times you turn the key. A faulty relay often produces an audible clicking sound when you turn your car.
What happens when a relay fails?
If the relay fails it will cut off power to fuel pump and ignition system, which will result in a no power, and therefore no start condition.
How much does a relay cost?
The relay itself costs anywhere from $30 to $70, while labor usually runs another $40 to $50.
How do you check a relay?
1:196:53How to Test a Relay the Correct Way - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you want to connect one side to 285. And the other side to 86. And you're gonna hear it click toMoreAnd you want to connect one side to 285. And the other side to 86. And you're gonna hear it click to make sure you connect.
Why does a relay burn out?
The following causes are probable. If overvoltage is applied to the coil, the coil's insulating film will be destroyed, and short-circuiting will cause high temperature. The color of the coil will change, and the resin around the coil will melt.
Can you clean a relay?
Proper physical cleaning involves drawing the hard glossy paper, soaked in a mild cleaner and polishing lubricant, back-and-forth between the contacts. DO NOT soak the relay. Do not use colored paper, dirty paper, or paper that leaves fibers. WD40 makes an excellent cleaner.
How do I change a relay switch?
0:092:13How To Replace A Car Relay-DIY Automotive Maintenance - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the first step is to locate. The relay. And all of the relays. Are usually located in the fuseMoreSo the first step is to locate. The relay. And all of the relays. Are usually located in the fuse box under the hood of your car. So these are the relays on my car and I am going to be replacing.